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Pan-Pioneer
promote our variety of portal type payoff / takeup
stands for our customer
with proud. Starting from loading bobbin size of 200mm up to
4000mm diameter reels , pan-pioneer offer the most suitable
for different applications.
 The
first one is the traditional and popular model : shaft-less
payoff take / take up stand. Or bare wire rewinding cable and wire machine.
The advantage of this model can be seen the simplicity of
design for easy operation and maintenance. You can useas
portal type payoff / takeup as for either wire drawing cable and wire machine
( with a dancer) or portal type payoff / takeup
tension-controlled payoff stand
for extrusion line. Simple design portal type
payoff / takeup means low cost , portal
type payoff / takeup for budget
buyers, this is one of the most suitable model for them.
 The
second one is what we called ˇ§cantileverˇ¨ type payoff /
takeup stand, Just like its name, the reel is lift up by a
hydraulic system which is fully automatic operation since the
cantilever will lift-up / put-down the reel by a
portal
type payoff / takeup hydraulic
system and clamping by a motor driven system For instance , it
will lift-up / put-down the clamped reel until to its up-most
/ ground position while the reel is empty / fully-loaded . The
movement of this cable and wire machine is limited by a positioning sensing
system for protection and security . A 4-way joystick is
equipped for easy operation. Traversing speed is adjustable
automatically corresponding to the takeup rotating speed. This
model is most suitable for ˇ§mid-rangeˇ¨ reel applications .
The most suitable range is from 800mm up to 2000mm reel with
maximum 6 ton lift weight for standard (can increase the lift
weight if necessary).
 For
a non-stop operation which is manufacturer favorite , you need
utilized on of the
following models
 ˇ§More
stop means more scribe wastesˇ¨ .This is manufacturer most
unlikely to see, for extrusion line , especially. For high
speed ,mass production condition, a dual-cone payoff is the
best choice for small bare-stranded wires as a payoff device
of an extrusion line. By using this device , the extrusion can
be fed core conductor which is rewound in bobbins continuous
by connecting the end of one bobbin wire to the beginning of
the other bobbin. By doing this , Cone type payoff stand can
be regarded as a non-stop single wire provider which a normal
single wire payoff cannot do . The other application dual cone
payoff stand can reach is acted like two sets of normal single
wire payoff stands which can feed two wires to extrusion line
at the same time for some applications, such as power cores,
control cables , etc.
 Continuous
payoff system need a non-stop takeup stand to match the
maximum performance . The first choice is auto coiling cable and wire machine. This
cable and wire machine is for final products packaging. By
using autocoiler , operator can rewind the cable into
ˇ§coilsˇ¨ for market selling. Operator can set the length /
weight of each coil he want to make and autocoiler will take
care the rest of the job. Since it is a non-stop takeup stand,
one operator is need for wrapping / binding each coming
coiler( standard model) or let the cable and wire machine do all the job ,
even put it on the palette itself ( fully automatic model) for
labor-cost saving.
Autocoiling cable and wire machine are one of the most popular coiling
making cable and wire machine in Asia.
The alternative of the non-stop takeup stand is Dual
spooler cable and wire machine
with auto-change functionality. Not like
autocoiler showing above ,this cable and wire machine
is rewind the product
on ˇ§reelsˇ¨ therefore it is most suitable for intermediate
process of cable production process. This model is equipped
with a auto-change over system which can change over the
takeup reels while another is to it full length. Except this
functionality , Dual spooler is equipped with a caterpillar at
each side of cable and wire machine for loading/unloading reels during
operation. To synchronization of inline real-time operation ,
this cable and wire machine utilize special communication protocol named
ˇ§Mod Busˇ¨ which is a high speed and industrial standard
protocol , PLC communicate with the driving motor device (such
as DC motor drive or AC motor inverter)
for eliminating the noises which
traditional analogue signal suffer from..
 The
other commonly used non-stop takeup stand is Static coiler.
For High capacity load and the convenience for the following
process. This is the best choice for bare wire (copper wire
especially) manufacturing.
 Pan-Pioneer
Static coiler is equipped with a conveyor which can load 3
baskets at the same time, one basket is fully loaded and
another is during operation and the last one is a empty for
standby. This model is fully automatic with a length counter,
Operators no need to standby beside this cable and wire machine
for basket
change over , when the basket has reached its full length (
set by operator) , a special device will hold the dropping
wire temporarily until the basket change-over is complete.
With this convenient tool, no need for operators standby for
this cable and wire machine. .
.
 For
heavy loading cable takeup / payoff , portal (floor) type is
the most economic cost/performance devices for cable maker.
Not
like the old-fashioning ˇ§Gate typeˇ¨ model , Portal takeup
/ payoff is like a successor with a much lower cost and refined design
then it predecessor
 Compare
with its predecessor , portal model inherit all the
functionalities with amendments. For instance, portal type is
much low cost , save space , and still keeping the merits of
Gate type cable and wire machine. Equipped with a self-centering device in
front , Portal type cable and wire machine
can keep cable straight all the
time during operation. This merit is very important for ˇ§big
sizeˇ¨ cable for bending avoided.
Pan-Pioneer keep developing more advanced, higher
efficient , and more easy-operation devices for cable
industry. This photo shows our latest design : Dual head
auto-coiling cable and wire machine or Autocoiler. This
cable and wire machine is to eliminate the time
waste of traditional autocoiler during the ˇ§operation
circleˇ¨. For the traditional single head autocoiler ,
production speed is limited by the autocoiler rewinding speed
because it need about 10 secs plus rewinding time for one
complete operation circle, the 10 seconds become the bottle
neck of the whole production efficiency. That is why
Pan-Pioneer develop a two coiling head autocoiler to save the
precious ˇ§10ˇ¨ seconds, The proto type of this cable and wire machine
has
been complete already with a great success.
Because
of the design concepts, this cable and wire machine
is for high speed (500mpm
and up) , 500M / coil application only. Using this cable and wire machine
as
a traditional autocoiler is a huge waste of your investment.
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