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SPECIFICATION
1.
C-22 Fine Wire Drawing Machine c/w Ultra High frequency Continuous Annealing
System
1.] Main specification:
1.1.) Type: Copper conductor wet drawing.
1.2.) Supply wire: copper wire 1.2-0.5mm
1.3.) Finished wire: 0.05-0.36 mm
1.4.) Line speed: 40 MPM Max
(at 0.127 for example).
1.5.) Number of dirs: 22 pcs
1.6.) Spooler: 305 mm. DIN
spec
1.7.) Driving motor:
1.7.1.) 15HP vector type AC motor with
encoder feedback for drawing
1.7.2.) 5hp vector type AC motor with
encoder feedback for take-up.
1.8.) Annealing capacity: High
frequency 45KVA (Patented) transformer system.
1.9.) Continuous annealer:
1.9.1.) Ultra High Frequency True RMS power control
system with PWM control mode.(patented)
1.9.2.) 350L cooling tank with pump
for circulation with optional heat exchanger
1.9.3.) Ball type valves for easy
operation
1.9.4.) Steam/Nitrogen/water three ways of oxygen-proof
for discolor prevention.
1.9.5.) 2 contact sheaves compact type.
1.9.6.) 2 ultra high flow air wipers ( patented )
2.] Machine composition:
2.1.) Payoff / Takeup :
2.1.1.) Flyer
type pay off device..................................................... 1set
2.1.2.) Tension
type position arm with sensor............................. 1set
2.1.3.) Independent
takeup unit..................................................... 1set
2.1.4.) Adjustable
takeup traverser............................................... 1set
2.1.5.) Movable
tray for loading/unloading bobbins.................... 1set
2.1.6.) 5hp
AC vector type motor with Inverter for takeup........... 1set
2.1.7.) Swelling
type takeup head up to 315mm bobbins.......... 1set
2.1.8.) Fluorescent
lamp................................................................. 1set
2.1.9.) Ultra
high flow air wiper (for cooling purpose).................. 1set
2.1.10.) Inching
pad........................................................................ 1set
2.1.11.) Loading/Unloading
bobbin device.................................. 1set
2.2.) Drawing machine:
2.2.1.) Drawing
Mainframe............................................................ 1set
2.2.2.) Corn
type drawing capstan.............................................. 4sets
2.2.3.) Drawing
dies holder.......................................................... 2sets
2.2.4.) Lubricant
spray.................................................................. 4sets
2.2.5.) 15hp
AC vector type motor with Inverter............................. 1et
2.2.6.) 4
segment alarm indicator................................................. 1set
2.2.7.) Fluorescent
lamp................................................................. 1set
2.2.8.) Lubricant
tank with pump.................................................... 1set
2.2.9.) Heat
exchanger for drawing lubricant............................... 1set
2.2.10.) Heat
exchanger for drawing lubricant............................. 1set
2.2.11.) Thermal Couple with temperature controller
for drawing
lubricant............................................................................... 1set
2.2.12.) Drawing control panel....................................................... 1set
2.2.13.) Viewing windows.............................................................. 1set
2.2.14.) Inching pad........................................................................ 1set
2.3.) Annealing system:
2.3.1.) Annealing
Mainframe.......................................................... 1set
2.3.2.) nickel
alloy contact sheave............................................... 4sets
2.3.3.) Steam/Nitrogen/water
three way Oxygen isolator........... 1set
2.3.4.) Guide
Roller....................................................................... some
2.3.5.) Ball
type Water level controller......................................... 4sets
2.3.6.) Ball
type Steam/Nitrogen water level controller............... 1set
2.3.7.) Lubricant
tank with Pump................................................... 1set
2.3.8.) Heat
exchanger for annealing lubricant............ 1set(optional)
2.3.9.) Thermal
couple with temperature controller..................... 1set
2.3.10.) Ultra high flow air wiper.................................................. 3sets
2.3.11.) Ultra high frequency annealing power
controller............ 1set
2.3.12.) Annealing control Panel................................................... 1set
2.3.13.) Locking door..................................................................... 1set
2.3.14.) Inching pad..................................................................... 1set
3.] Standard spare parts
3.1.) Sensor for counter........................................................................ 1pcs
3.2.) Wire guide pulley for traverser .................................................. 2pcs
3.3.) Tools for bobbin loading/un-loading ......................................... 1sets
3.4.) Driven belt..................................................................................... 1pcs
3.5.) brake pad...................................................................................... 1pcs
3.6.) Contact Sheave............................................................................ 2pcs
3.7.) bakelite roller................................................................................. 1pcs
3.8.) Tool box......................................................................................... 1set
DC22/24 Fine wire drawing machine with Annealing system
Open View of Ultra-High
frequency annealing system.