Rod breakdown wire drawing machine category annealing machine annealer.

Pan-Pioneer Co., Ltd.

A. DA-13D Copper Rod BreakDown machine Annealing machine and annealer

1.] Main specification:

1.1.) Type: Horizontal wet type drawing annealing machine and annealer with Twin-Motor quick die-change system.

1.2.) Application: For Copper rod breakdown

1.3.) New Features :

1.3.1.) Rod breakdown machine 3 basic inlet size selectable ( 7.6 , 8.0 , 9.5) from Touch Screen monitor

1.3.2.) CCCS will base on the base die sequence and the drawing mode being select ( quick die-change or high speed drawing mode) schedule and calculate the corresponding die schedule for Operator. This feature will save the number of dies User have to buy for different finishing wire drawing sizes. Please refer to the following references.

	RD Ratio (%)	Pan-Pioneer (8.0-1.0mm)	Pan-Pioneer (8.0-1.3mm)	Other Company (8.0-1.0mm)	Other Company (8.0-1.0mm)
Inlet(No.13)	45.0	5.93		5.93
12	38.0	4.67		4.67
11	28.0	3.96	5.93	3.96	5.93
10	28.0	3.36	4.67	3.36	4.67
9	25.0	2.91	3.96	2.91	3.96
8	25.0	2.52	3.36	2.52	3.36
7	25.0	2.18	2.91	2.18	2.86
6	25.0	1.89	2.52	1.89	2.48
5	25.0	1.64	2.18	1.64	2.15
4	25.0	1.42	1.89	1.42	1.86
3	25.0	1.23	1.64	1.23	1.61
2	25.0	1.06	1.42	1.06	1.39
Finishing	13.0	0.99	1.30	0.99	1.30

1.3.3.) Rod breakdown machine Variable inlet wire drawing sizes and finishing wire drawing size just by ken-in the wire drawing sizes then the CCCS system will calculate and display the correct and corresponding die sequences on the TFT Touch screen.

1.3.4.) Human Error Free functionality : Any Error due to operator Key-in the data , for instance, data out of range , slip ratio incorrect , or try to change parameters while annealing machine and annealer is running, CCCS will discard the instruction from operator and warning on the TFT monitor.

1.3.5.) Rod breakdown machine Adjustable Slip ratio: There are two situation you may get advantage from special slip ratio setting

in case of special situation, CCCS allow operator make special setting to overcome it. For example , if the finished wire drawing is 4.2mm for example and which is far from the capacity of normal operation, To achieve this goal, operator can do the special setting as follows :

	RD Ratio (%)	Pan-Pioneer (8.0-1.0mm)	Traditional Setting(Fail)	Special Slip Ratio setting
Inlet(13)	45.0	5.93	5.93	6.44
12	38.0	4.67	4.67	5.07
11	28.0	3.96	Spare	4.3
10	28.0	3.36	Spare	Spare
9	25.0	2.91	Spare	Spare
8	25.0	2.52	Spare	Spare
7	25.0	2.18	Spare	Spare
6	25.0	1.89	Spare	Spare
5	25.0	1.64	Spare	Spare
4	25.0	1.42	Spare	Spare
3	25.0	1.23	Spare	Spare
2	25.0	1.06	Spare	Spare
Finishing	variable	0.99	4.20	4.20
		Base Line	Fail to draw	Successful

Remark : For traditional quick change mode, not enough torque to draw the over size wire drawing but the special slip mode can achieve this goal by reduce the load of the final capstan motor (the limitation is on final drawing capstan).

Slip on the final capstan may damage the finishing capstan easily or generate flaws on the surface of copper wire. Without Slip, there is no tolerance for synchronization, Therefore minimize the slip ratio while not break the wire drawing often, CCCS can compromise these situation by control the slip ratio precisely.

1.3.6.) Hybrid Drawing Mode : This Rod breakdown machine mode is to compromise and take the merit of both High speed drawing mode and Quick Change drawing mode. As we realize , the advantage High speed mode is just as its name : Operate the annealing machine and annealer at it full speed no matter the finishing wire drawing sizes you set. To achieve this , you have to put a big motor to overcome the worse case ( the max. finishing wire drawing size), however , as we under that most of time, the products sizes is between the Max. and Min. wire drawing size this annealing machine and annealer is designed for . Under such circumstance, you lose the profit from the cost of a big motor as well as the electric bill (caused by the bigger motor). The Rod breakdown machine quick change mode is to overcome this flaw of high speed (single motor) design as well as changing the final drawing die only while change the produces. The disadvantage of quick die change mode is the line speed of this mode is relatively slow compare to the High speed mode since it keep the drawing dies at the same position and leave spare spaces close to the finishing die position. Under such consideration , Rod breakdown machine we develop a Hybrid mode to overcome such condition.
  The theory of Hybrid mode is , generally speaking, is to utilize the maximum performance of this drawing annealing machine and annealer by moving the die-sequence a couple position forward until the system motor maximum capacity. The example is showing follows: 

	RD Ratio	Pan-Pioneer (8.0-1.0mm)	Traditional Quick Chagne setting	Hybrid-1 Setting	Hybrid-2 Setting	Traditional High speed setting
Inlet(13)	45.0	5.93	5.93	Spare	Spare	Spare
12	38.0	4.67	4.67	5.93	Spare	Spare
11	28.0	3.96	3.96	4.67	5.93	Spare
10	28.0	3.36	3.36	3.96	4.67	5.93
9	25.0	2.91	2.91	3.36	3.96	4.67
8	25.0	2.52	2.52	2.91	3.36	3.96
7	25.0	2.18	2.18	2.52	2.91	3.36
6	25.0	1.89	1.89	2.18	2.52	2.91
5	25.0	1.64	1.64	1.89	2.18	2.52
4	25.0	1.42	Spare	1.64	1.89	2.18
3	25.0	1.23	Spare	Spare	1.64	1.89
2	25.0	1.06	Spare	Spare	Spare	1.64
Finishing	variable	0.99	1.45
		Base Line	Quick Change	Hybrid-1	Hybrid-2	High Speed

The Driving Motor capacity need :
Quick Change ＜ Hybrid-1 ＜ Hybrid-2 ＜ High Speed

The Driving Motor capacity need :
Quick Change ＞ Hybrid-1 ＞ Hybrid-2 ＞ High Speed

Moreover , The High speed mode need different die sequences (part or all) which will cost more for User since User has to buy more dies for wire drawing drawing.

Therefore the Hybrid mode can compromise both Quick change and High speed wire drawing drawing mode.

1.4.) Inlet wire drawing dia: Rod breakdown machine
8.0mm Max.(for copper rod) 9.5/7.6 for aluminum rod

1.5.) Outlet wire drawing dia: 1.0-3.2mm (for copper rod)

1.6.) Line speed: max.

1.7.) Capacity (estimation, for reference only ):

Diameter(mm)	Line speed	kg / hr
3.2	Mpm
2.6	Mpm

1.8.) NO.of capstan & die: 13capstan 13 dies

1.9.) Driven motor: HP DC motor for
HP DC motor for final capstan
AC motor *2 for 630mm Dual Spooler
AC motor for pointing annealing machine and annealer

1.10.) DC : Rod breakdown machine Seller’s Standard

1.11.) AC drive : Vector type with encoder for 630mm Dual spooler

1.12.) 3 phase dry type 400KVA transformer for annealing machine annealing machine and annealer

1.13.) Electrical Control system :

1.13.1.) CCCS system, PLC+MMI , Fully automatic die-sequence calculation and warning if die sequence arrangement is not correct.

1.13.2.) High-Speed/ Quick-change drawing mode selectable. It can be operated as single motor (high-speed) system to get high speed advantage or Twin motor system for quick-change functionality.

1.13.3.) Database : can save up to 100 different die sequences in memory and recall one of them before operation.

1.14.) Annealing machine Control system :

1.14.1.) 400KVA 3phase control system via Rectifier.

1.14.2.) 3 X 450 contact wheel with Nickel bands for annealing machine , extra one for double cooling system.

2.] Annealing machine and annealer Composition

2.1.) DA13 Rod breakdown Annealing machine and annealer 1set

2.2.) 400KVA Continuous Annealing machine device................. 1set

2.3.) 630mm Dual Spooler with Auto Change over............................ 1set

2.4.) 2000kg static down coiler.......................................................... 1set

2.5.) pointing annealing machine and annealer...................... 1set

2.6.) Accumulator(Dancer) for Dual spooler...................................... 1set

2.7.) Rod breakdown machine Rotating device for final drawing dies 1set

2.8.) CCCS computerized control system............................................ 1set

2.9.) Spare parts............................................................................... 1set

2.10.) Tool box.................................................................................. 1set

2.11.) Pointing annealing machine and annealer.................... 1set

2.12.) Filter system for drawing lubricant.................... 1set(not included)

2.13.) Stainless tank (6 CT) for Drawing annealing machine and annealer    1set(not included)

2.14.) Stainless tank (4 CT) for in-line annealing machine 1set(not included)

 

3.] Accessories : free of charge

3.1.) Steam Generator....................................................................... 1set

3.2.) Butt Welder............................................................................... 1set

3.3.) Heat Exchanger for drawing annealing machine and annealer  1set

3.4.) Heat Exchanger for annealing machine annealing machine and annealer................................................................................................ 1set

3.5.) Internal Circulation (Pump) system for DA13............................ 1set

3.6.) Internal Circulation(Pump) system for annealing machine annealing machine and annealer........................................................................ 1set

3.7.) Build-in Annealing machine lubricant tank........................ 1set

3.8.) Tool Box................................................................................... 1set

3.9.) Standard spare parts................................................................ 1set

DA13 Rod breakdown Annealing machine and annealer

4.] Detail specifications:

4.1.) Main body of drawing annealing machine and annealer:

4.1.1.) Type: horizontal type, 13 capstans lay on a tandem line

4.1.2.) Main frame: made of steel plate, annealed after welding and precision annealing machine and annealer finishing will be done

4.1.3.) Gears: made of high quality carbon steel, all gear teeth with class 4th well grinded after heat-treatment to avoid noising. A dynamic balance test will be done to avoid annealing machine and annealer vibration

4.1.4.) Shaft: made of high quality carbon steel, grinding will be done after heat treatment.

4.1.5.) Gearless type , speed is controlled by CCCS system

4.1.6.) Capstan:

Type: Capstan ring insert type,

No. of capstan: 13 sets total

Arrangement of capstan: 13 sets of capstan installed inside the drawing chamber and one set of finishing capstan installed outside of the chamber

Capstan ring: 350-450mm dia OD.x 60mm width

Material of capstan: Medium carbon body with a 3mm thickness tungsten carbide spray coating

Hardness of capstan surface: 65 Hrc

Surface finishing: by annealing machine and annealer grinding

4.1.7.) Rod breakdown machine Drawing Die dimension: 50mm/ODx25mm/W

4.1.8.) Mechanism area reduction ratio:
No.1 - No.12 die: 22-30%

No. 13 finish die: variable (Quick die change)

4.1.9.) Mechanism elongation:
No.1-No.12 capstan: 28-40%

No.13 finish capstan: variable (Quick die change)

4.1.10.) Rod breakdown machine Drawing capacity::
22-25 m/s for 2.6mm copper wire drawing (depends on the material of the copper rod)

4.1.11.) Brake: pneumatic type controlled by the CCCS and compressed air pressure . It is located on the motor transmission shaft..

4.1.12.) Front door: Rod breakdown machine

Type: up and down door type, made of steel plate covered by anti-corrosive paint.

Open and close of door done by driven motor

4.1.13.) Gear oil lubrication:

Gear box is located on the backside of the wire drawing drawing annealing machine and annealer.

All the gears are immerged into oil level.

All the bearings are oiled by circulating oil tube.

Oil cooling: with circulation pump and tube type heat exchanger for oil circulation and cooling

4.2.) Finishing capstan:

4.2.1.) Install at the output of drawing annealing machine and annealer, same diameter as other drawing capstans

4.2.2.) Speed: speed can be adjusted by the CCCS and it operate speed synchronously with main motor. CCCS will calculate the corresponding speed of both main motor and final capstan motor that is based on the data from operator input via touch screen monitor or recalled from database stored in the CCCS database. CCCS will send the commends to both main motor drive and final capstan motor drive via high speed communication MOD bus which is immunized by noises which D/A A/D traditional communication cannot.

4.2.3.) Drawing dies arrangement: Rod breakdown machine

CCCS will supply one based line which is stored in its database, operator key-in the product wire drawing size to CCCS and CCCS will calculate the right die sequence and die location for operator, Meanwhile CCCS will show the productivity, the motor speeds of both main motor and final capstan motor as a references for operator.

Operator can key-in the slip ratio of the final capstan to keep the surface of the product is perfect condition meanwhile extend the lifetime of drawing dies.

4.2.4.) Finishing die stand will rotate while drawing wires to keep the condition of the finishing die in good condition and better final Rod breakdown machine products.

4.2.5.) AC-400 Copper Rod Continuous Annealing machine device

5.] Main specification:

5.1.) Type: 3 phases , 4 contact sheaves AC electric resistance type with double cooling

5.2.) Line speed: Max.

5.3.) Annealed wire drawing range :.

5.4.) Transformer: dry type A class.

5.5.) Power surce: External AC 3 phases

5.6.) Annealing machine power is controlled by CCCS system which special software which controlled the true RMS ( root-mean-saqure) algorithm with annealing machine curve fine tune functionality rather than the traditional rough control system.

5.7.) NewFeature :

5.7.1.) Digitalized signal control, which is immued from external noise and higher accuracy comparing to the traditional analogue signal control type.

5.7.2.)   Annealing machine curve can be fine tune for different applications. As we know , the annealing machine curve for different wire drawing size / material are not the same. Even the annealing machine lubricant lever (in the annealing machine zone) , the pressure of steam / nitrogen will affect the annealing machine curve, All this variations are not considered for most of the annealing machine technology nowadays, The way annealing machine device maker to “cure” this flaw is increase the lubricant level , increase the steam pressure, and higher annealing machine output. This idea is based on the discolor occurs at the annealing machine zone, therefore raise the lubricant level with higher pressure to prevent it. While raising the annealing machine lubricant level you need more annealing machine power to “heat” the wire drawing when it is immersed in the lubricant (in the annealing machine zone). Therefore, the result you get is : spend more electricity while doing the same productivity.
  Our approach to this problem is ignore the lubricant level (therefore you can adjust the water level lower) and steam pressure by tuning the annealing machine curve to “cure” the discolor problem while keep good elongation.
  All the information can be saved in the database as well as the drawing die sequence, which can be recalled from database if necessary.

6.] Annealing machine and annealer composition:

6.1.) Inlet wire drawing tension roller........................ 1 set

6.2.) Annealing machine annealing machine and annealer   1 set

6.3.) Transmission system (from drawing annealing machine and annealer final capstan motor)............................................................................... 1 set

6.4.) 400KVA transformer............................................. 1 set

6.5.) Steam generator................................................... 1 set

6.6.) Fin type Heat exchanger(expendable)................... 1 set

6.7.) Built-in annealing machine lubricant sub-tank     1 set

6.8.) Electric control panel............................................ 1 set

6.9.) CCCS: MMI+PLC............................................... 1 set

6.10.) Water cooling rotation joints for contact-sheaves shaft cooling purpose.

7.] Detail specifications:

7.1.) Annealing machine annealing machine and annealer:

7.1.1.) Type: 3 phases , 4 contact sheaves AC electric resistance type with double cooling

7.1.2.) Contact sheaves:

dia. x 17mm grooves width 4sets of contact sheave, the fifth one is for extra cooling purposed.

double cooling segment after annealing machine..

Sheave shaft cooling: a rotating water cooling joint for lubricant type shaft cooling circulation system.

Each carbon brush contact chamber uses high flow air blowing cooling

7.1.3.) Sheaves material: copper wheels with Ni-Cr band

7.1.4.) Annealing machine speed: 22-25mps Max.

7.1.5.) High-flow air wipers for drying the wire drawing after annealing machine.

7.1.6.) Annealing machine chamber: made of Aluminum casting , with  bakelite wire-protective inside.

7.1.7.) Front door:

Type: motor driven spooling type.

7.1.8.) Transmission:

Driven by drawing annealing machine and annealer finish capstan shaft through flat belt to the input shaft of annealing machine device.

Annealing machine contact sheaves are driven by one flat belt.

A clutch to be provided to separate the driven input shaft of annealing machine device during drawing hard wire

7.2.) Transformer: 3 phase △ to △ balanced type

7.3.) Capacity: 400 KVA

7.4.) Input: 400, AC 3 phases

7.5.) Out put: 65V Max. with   controlled by SCR true RMS (root-mean-sequre) l(MMI+PLC)

7.6.) SCR control system and Transformer is cooled by High-flow air blower , ( air-contitioning is an option)

7.7.) Zero-hard wire drawing annealing machine control:

7.7.1.) Type: SCR triggered for annealing machine voltage via rectifiers output.

7.7.2.) Application: Output annealing machine power is calculated by CCCS based on the line speed, wire drawing size, room temperature, coolant temperature, and material of copper wire. These information can be pre-set in the CCCS database and recalled by operator easily. Annealing machine curve can be fine tuned while the annealed condition being changed.

7.7.3.) Annealing machine power output command is issued by CCCS after calculation and transmit to annealing machine control unit via MOD bus communication system to immunize noises which the traditional annealing machine system can not do.

7.8.) Anti-oxidation:

7.8.1.) Type: Steam / Nitrogen for oxygen quarantine.

7.8.2.) Steam generator:

Type: Mini boiler electric heating with full automatic control type.(or from main boiler in factory if any)

Max. pressure: 7Kg/c㎡

Vaporize capacity: 70Kg/Hr.

Pumping motor: HP AC motor.

7.9.) Recovering tank & circulation pump:

7.9.1.) 800Lt capacity, install under the annealing machine annealing machine and annealer

7.9.2.) Circulating pump: pump for cooling medium circulation.

7.9.3.) Piping: inlet 2", outlet 5" pipes

7.10.) Heat exchanger:

7.10.1.) Type: expendable fin type with water cooling pass

7.10.2.) Pumping the cooling lubrication oil from tank through heat exchanger to annealing machine annealing machine and annealer

7.10.3.) Size: 20 sq meter.

7.10.4.) Capacity: depends on the number of cooling fins being installed.

7.10.5.) Cooling water: external cooling water circulation system ( from Buyer)

7.11.) Operation panel : Standalone type with all switches , buttons and touch screen monitor on it. All the fault , warning signals , line speed, annealing machine voltage , and length counter …etc can be shown on the monitor

630mm Auto-Changeover Dual Spooler

8.] Main specification:

8.1.) Complete set which do not need any wirings job except power source connection.(Plug and Play design)

8.2.) New Features :
Our new desing of Dual spool with auto change over device is to make this annealing machine and annealer more compact and easy installation, User just connect the three wires(power source) then everything is set. This annealing machine and annealer can be co-operate with either high speed tandem line (for telephone cable) or the wire drawing drawing annealing machine and annealer (copper or aluminum) excepts these modifications above, it has more User-friendly design :

8.2.1.) Built-In dancer / accumulator with highly sensitive air pressure control valve. This design can let this annealing machine and annealer become a “complete” set without anything needed. Built-In accumulator support the necessary speed control signal therefore no external wirings needed to the main annealing machine and annealer.
  This is also a “universal” take-up devices which is even not for cable rewinding only but can be used on others production field, such as rope, tape…
Mod Bus High speed control technology which control the rotation of Dual spooler by not as traditional way but via “Communicate with motor controller with industry standard communication protocol which is also used in modem vehicle such BMW , Benz…) This new approach is inevitable since it overcome all the traditional signal flaws by just 2/4 wires which replace hundreds wires for utilizing traditional technology . IOW, it is much more easier for diagnosis and maintenances.

8.2.2.) This dual spooler can be used on different sizes of bobbins, such as 500/560/630mm and it is custom-design for more flexibility.

8.2.3.) All steps while changeover being executed is controlled by CCCS which control the processes and calculate the corresponding by real situation, such as current line speed, annealing machine condition ( for wire drawing drawing annealing machine and annealer) , and cable diameter control system ( for extrusion annealing machine and annealer).
  After calculation, CCCS will optimize the best changeover condition and timing for executing changeover to increase the changeover successful rate.

 

 

8.3.) Build-In horizontal accumulator which save installation space, cost and wiring job.(no need)

8.4.) Type: Tandem type with Auto-bobbin change over device.

8.5.) Applications: Non stop double spooling for wire drawing drawing or extrusion line.

8.6.) Conductor dia:

8.7.) Line speed: Max.

8.8.) Bobbin size: 630mmOD×475mmAW DIN-46397

8.9.) Driven Motor: AC motor 2 sets

9.] Annealing machine and annealer composition:

9.1.) Speed detect accumulator..................................... 1set (option)

9.2.) Main body of dual spooler.................................... 1set

9.3.) Wire drawing Auto-change over unit................. 1set

9.4.) Length counting device......................................... 1set

9.5.) Pneumatic loading system..................................... 1set

9.6.) Motors with control panel..................................... 1set

10.] Detail specifications:

10.1.) Principle of operation:

10.1.1.) This double spooler is an independent spooling unit which operate synchronously with main device, such as extruder, wire drawing drawing annealing machine and annealer…etc.

10.1.2.) This has been achieved by the addition to the spooler of a wire drawing accumulator which, when filling or emptying, gives out signals for the necessary changes in the wire drawing speed.

10.1.3.) Operation Line will activate EM Stop once the position limited switch of accumulator be touched which is considered as either wire drawing is broken or synchronization is failed.

10.1.4.) This annealing machine and annealer supply auto changeover functionality for non-stop purpose. The changeover will occur when one side of the reel reach the full length and the other side is installed an empty reel for changeover.

10.2.) Main body of double spooler:

10.2.1.) Spooler: Rod breakdown machine steel case closing type, a front glass door is provided

10.2.2.) Bobbin size:630mm/OD×355mm/ID×475mm/AW×400mm/TW×127mm/BD or as per customer’s optional

10.2.3.) Take-up motor: AC motor 2 sets(with Vector Inverter)

10.2.4.) Spooling speed: Max. synchronize with master annealing machine and annealer by accumulator detector

10.2.5.) Traversing device device: carried out by a  AC motor with 4Q control system for-ward and backward rotating control by a pair of limit switches.  Traversing pitch is synchronized with spooling motor and Rod breakdown machine adjustable by turning the potentiometer, which attached on the operation panel.

10.2.6.) Brake system: pneumatic disc brake system for EM-stop or Lock the reel.

10.3.) Bibbin loading:

10.3.1.) Rod breakdown machine Bobbin conveyor: for bobbin moving in/out to/from loading positions done by a conveyor which lay on each end side of spooler

10.3.2.) Bobbin loading: automatic up and down of bobbin done by a pneumatic lifter under each the spooler

10.3.3.) Bobbin lock: shaft-less type, Rod breakdown machine bobbin automatic locked by an air pusher or screws lock manually inside the end shaft

10.4.) Accumulator:

10.4.1.) Type: Horizontal built-in type Rod breakdown machine

10.4.2.) Roller size: 350mm/OD × 300mm/ID

10.4.3.) No. of roller: 5 rollers for upper and 4 rollers for lower. Moving distance 1M, total accumulating length 8M.

10.4.4.) Roller material: made of alloy steel with hard treating

10.4.5.) Tension control: Sensitive air pressure control with quick air release valve.

10.4.6.) Wire drawing tension: 2.0-20.0Kg

10.4.7.) Rod breakdown machine Detector: a special potentiometer attached on the accumulating shaft to detects the varying of line speed and feed back to take-up motor through control system to get synchronize speed.

10.5.) Traversing device unit:

10.5.1.) Type: screw type with one end support, to be installed on a sliding carrier.

10.5.2.) Traversing pitch: synchronize with take-up spooler.

10.5.3.) Carrier: to move the traversing device unit between operation and change over positions

10.5.4.) Driven motor: Rod breakdown machine

Bobbin traverse: AC motor complete with 4Q control system

10.6.) Change-over unit:

10.6.1.) Unit is complete automatic operation and controller by a PLC system control

10.6.2.) Change over speed: Adjustable as require.

10.6.3.) 1st presetting of counter:

Moving the position of traversing device unit from middle close to the side of empty reel[B].

Starting reel[B], speed automatically up to the preset speed

Traversing stroke becomes to half stroke at inner side

10.6.4.) 2nd Rod breakdown machine pre-set length reached:

Before the total length reach the 2^nd pre-set length, traversing stand will keep operating in the middle of both [A] and [B] reels.
  During this period of time the whole operation line (extrusion line or wire drawing drawing line) will slow down to pre-set line speed for higher changeover successful rate. The line speed here can be set by operator before operation as a constant value (, most of time) or the portion of current operation line speed.

While full length almost reached ( controlled by CCCS and calculate by the current line speed), traversing guider will move to and stay at the inner side of traversing limitation meanwhile the whole traversing stand will move to the opposite side of the reel which is ready for rewound the wire. Wire drawing is caught by the clip on [B] plate and cut by sharp steel blade fixed in the middle of [A] Rod breakdown machine  and [B] Rod breakdown machine  .

After changeover complete, Length Counter will be reset and start counting, The whole production line will speedup to its pre-set value. The Rod breakdown machine traversing stand will move back to the middle of both reel and traversing between the limit-switches at both side of the reel width.

10.6.5.) Both automatic and manual changeovers, which are provided in case faulty occurs.

10.7.) Length counting device:

10.7.1.) Unit of counting: 1 meter per Rod breakdown machine  count.

10.7.2.) Counter: digital type with 6 figures, included with 2 steps of presetting for length reaches built-in CCCS and set by key-in from TFT touch screen monitor.

10.7.3.) Out put signals to the automatic change-over device according to the presetting length

10.7.4.) Material: up counter wheel made of Aluminum alloy with either with ceramic coating or hardness treatment, under wheel is stack with rubber and a sprint behind for getting higher grip force in case the inaccuracy is caused by the slip on the counter wheel.

10.8.) Brake system:

10.8.1.) Type: Pneumatic system disc type

10.8.2.) Braking force: can be adjusted by turning the pressure reducer knob

10.8.3.) Magnetic type brake system on the back side of driven motor (option)

10.9.)  Pneumatic system:

10.9.1.) Type: independent type complete with a air tank

10.9.2.) Working synchronize with spooler for lock of bobbins and brake system

10.10.) Operation control panel:

10.10.1.) Power source control

10.10.2.) Ampere/voltage meter

10.10.3.) Bobbin loading/unloading

10.10.4.) DC motors operation

10.10.5.) Synchronization operation system

10.10.6.) Intermediate hand change over system

10.10.7.) Line speed indicators

2000KG Static Coiler

1.] Main specification:

1.1.) Type: Static Block type, to coil the copper wire drawing automatically drop into the carriers

1.2.) New Features:

1.2.1.) New wire drawing traversing devices, which can increase the loading capacity of same size carrier.

1.2.2.) High-speed dynamic balancing calibration process for all the moving / rotating parts, which eliminate the vibration while running.

1.2.3.) Speed mode / Tension mode are selectable, for fine wire drawing (less than 2mm) speed mode is better, for bigger wire drawing (2mm and up) tension mode is an option.

1.2.4.) Carrier vibrator is an option in order to condense the carrier loading spaces. By doing this, carrier can load more copper wires and better quality (wire drawing pulled out from carrier for next operation) for long-distance transportation.

1.2.5.) Adjustable width conveyor for different diameter of carrier ( The I.D. and O.D. of each different sizes carrier should not be to much , User should send drawings of carrier for confirmation).

1.2.6.) Constant drop height by an extra lift-up folk, which will move from top of carrier to the bottom, which can keep the dropping distances constant from empty carrier to full loaded. This is also good as mentioned in 4.2.5. (option item)

1.2.7.) Built-in carrier barrel, which allow users not to use carrier instead of bottom plate (made of wood, most of time) only. This is most suitable for export. Carton is also applicable if necessary. ( option)

1.2.8.) Viewing windows made by tempered glasses instead old plastic material. This is because the viewing windows is broken easily with hit by broken wire.

1.2.9.) Aluminum climbing ladder with railings for safety.

1.3.) Capacity per carrier: 2000Kgs Max.

1.4.) Wire drawing dia.: /for heavy duty drawing annealing machine and annealer

1.5.) Coiling speed: Max.

1.6.) Driven motor: AC motor with vector type inverter.

2.] Annealing machine and annealer composition:

2.1.) Block coiler......................................................................... 1 set

2.2.) Coiling carrier.................................................................... .2 pcs

2.3.) Driven motor & control panel.............................................. 1 set

2.4.) Conveyor system.................................................................. 1set

2.5.) Standard traversing device.................................................. 1set

2.6.) Dancer device..................................................................... 1set

2.7.) Operation panel.................................................................. 1set

2.8.) Advanced traversing device................................................. (option)

2.9.) Built-in Carrier barrel(without bottom plate) for export package(option)

2.10.) Carrier vibrator................................................................ (option)

2.11.) Speed / Tension operation mode ...................................... 1set

2.12.) Length counter ................................................................ 1set

2.13.) Manual / Auto operation mode.......................................... 1set

2.14.) Wire drawing holder device while barrel changeover..... 1set

2.15.) Aluminum ladder with safety railing.................................. 1set

2.16.) Safety cover for rotating coiling head and parts................. 1set

2.17.) Wiewing windows............................................................. 1set

2.18.) Carrier positioning sensors with control system.................. 1set

2.19.) Chrome plated Coiling Drum............................................ 1set

2.20.) Rotation wire drawing guilder device............................. 1set

2.21.) Adjustable wire drawing clamping holding device on the coiling drum

3.] Detail specifications:

3.1.) Application: for carrier coiling of copper drawing annealing machine and annealer

3.2.) Size of carrier: 800mm/ODx500mm/IDx1500mm/H or as per customers' option. ( custom-design is available)
This carrier can be made of steel , cartons, or any other loading devices. User should confirm the availability of the carrier with Pan-Pioneer engineer.

3.3.) Suitable wire drawing dia.:

3.3.1.) Capstan 1. for heavy duty drawing annealing machine and annealer (custom-design)

3.4.) Capstan(rewinding) drum: 600mm dia. with sliding down bed (custom-design)

3.4.1.) Made of middle-carbon steel with hardness treatment and chrome plated.

3.4.2.) 1.5° -2° oblique for easy dropping.

3.5.) Rotation wire drawing guilder assembly.

3.5.1.) Composed of numbers of rollers equipped with high speed durable bearing inside.

3.5.2.) Wire-push roller set which is compose of some high speed rollers, which are closed to rewinding drum and it will push the wire drawing through the wire drawing holder clamping devices dropping to the carrier one circle by one circle.

3.6.) Wire drawing pusher(clamping holder): by pressure air with high pressure blower

3.7.) Aluminum Climbing ladder with grillings for safety.
Industrial standard with grillings for safety

3.8.) Rod breakdown machine Viewing windows.
Made by tepmered glasses rather than the plastic.

3.9.) Wire drawing holder device for keeping the wire drawing not to drop into the full the carrier until new carrier is positioned and ready for loading. It is composed by several air-push cylinders which is barely higher than the carrier.

3.10.) Coiling speed: Max. speed synchronized with driven motor of drawing annealing machine and annealer ( design for synchronization with main annealing machine and annealer)

3.11.) Driven motor: AC type Inverter and AC motor with encoder for close loop control

3.12.) Carrier exchange:

3.12.1.) Flat type conveyor with motor driven and carrier position sensing device.

3.12.2.) Total Three carriers on the conveyor at the same time, one is standby , another is loading copper wire drawing and another is fully loaded ready for shipping.

3.12.3.) Vibrator is an option for better condensation and easy pull without tangle.(option)

3.12.4.) Built-in carrier railings for export packaging purpose.

3.13.) Traversing device:

3.13.1.) Standard: A Rod breakdown machine rotation stick, whose speed is control by the rewinding speed / manual.

3.13.2.) Weight balancer type : Two-side weight balancer one is in the barrel and another is outside the carrier, both of them tied on two terminal of a rope and hang on a rotation device whose speed is control by the rewinding speed / manual setting. The weight balancer, which stay inside the carrier will “lift-up” by the increasing copper loading all the way from empty carrier to full loaded.(option)

3.13.3.) Folk lifter type : The Rod breakdown machine folk lifter will insert the carrier with a wooden / steel plate on it from the top of the carrier, the distance between the wire drawing rewinding drum to the top of the rewound copper (which is on the top of the carrier plate) will keep Rod breakdown machine constant distance by lowing the position of the folk lifter to guarantee the traversing condition remain the same from the beginning to the end..
  The traditional Rod breakdown machine traversing way can not keep the constant distance between the coiling drum to the top of the rewound copper wire drawing (in the carrier) since the height will decrease because the height of rewound copper wire drawing is getting more and more. This will cause the traversing condition between the bottom of the carrier and the top of the carrier are different.