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DB medium (intermediate) Wire Drawing Machine    

1.] Main specification:

1.1.) Type: Lubricant immerged type horizontal tandem medium (intermediate) wire drawing machine

1.2.) Application: Aluminum wire drawing machine

1.3.) Inlet mm

1.4.) Finished wire:  mm(standard)

1.5.) Line speed: MPM

1.6.) Number of dies: 17 pcs.  (custom design for different material is available)

1.6.1.) for No.1-16 die.

1.6.2.) for finish die.1

1.7.) Driving motor:

1.7.1.) AC motor with Inverter for wire drawing machine.

1.7.2.) AC motor for take-up

2.] Machine composition:(for each set of wire drawing machine)

2.1.) Wire wire drawing Machine part

2.1.1.) wire drawing machine with 630mm takeup..................................................... 1set

2.1.2.) wire drawing Machine Mainframe..................................................................... 1set

2.1.3.) Cone type wire drawing machine capstan..................................................................... 4sets

2.1.4.) Two-layer die holder stand....................................................................... 2sets

2.1.5.) wire drawing machine lubricant tank................................................................................ 1set

2.1.6.) wire drawing machine lubricant circulation system with pump...................................... 1set

2.1.7.) wire drawing machine lubricant drainning valve.............................................................. 2set

2.1.8.) Flow back tray............................................................................................. 2set

2.1.9.) Inlet guide Roller.......................................................................................... 1set

2.1.10.) Length counter with wire spliting system................................................ 1set

2.1.11.) Vertical type accumulator......................................................................... 1set

2.1.12.) 60hp AC motor with Inverter for wire drawing machine................................................ 1set

2.1.13.) Foot type Inching padel............................................................................ 1set

2.1.14.) Stainless cover.......................................................................................... 1set

2.1.15.) External Drain pipe connector................................................................. 1set

2.1.16.) 6” LCD touch screen monitor.................................................................. 1set

2.1.17.) Control panel for wire drawing machine M/C................................................................. 1set

2.1.18.) heat exchanger for wire drawing machine lubricant................................... 1set (excluded)

2.1.19.) Pointing machine.................................................................... 1set(excluded)

 

2.2.) 630mm takeup stand............................................................. 1set

2.2.1.) Take-up stand main-frame............................................................................ 1set

2.2.2.) Safety cover.................................................................................................... 1set

2.2.3.) Viewing window............................................................................................. 1set

2.2.4.) Wire traversing device................................................................................... 1set

2.2.5.) Wire guide roller............................................................................................. 1set

2.2.6.) Air brake system............................................................................................ 1set

2.2.7.) Tray for loading / unloading bobbins............................................................ 1set

2.2.8.) Belt-type transmission system...................................................................... 1set

2.2.9.) AC motor with Inverter for takeup....................................................... 1set

2.2.10.) Control panel .............................................................................................. 1set

2.2.11.) Inching pad................................................................................................. 2sets

2.2.12.) PID control system for takeup..................................................................... 1set

2.2.13.) Speed close loop control............................................................................ 1set

2.2.14.) AC motor with Inverter for wire drawing machine................................................... 1set

2.3.) Safety lock in case loose pressure..................................................................... 1set

2.3.1.)  

 

3.] Standard spare parts: (for two sets of medium (intermediate) wire drawing machine)

3.1.) Sensor for auto-length-counter............................................................................ 2pcs

3.2.) Limited switches................................................................................................... 2pcs

3.3.) Contact sheave for annealer............................................................................... 6pcs

3.4.) Air wiper................................................................................................................ 1pcs

3.5.) Potential meter for speed adjusting.................................................................... 2pc

3.6.) Maintenance manual............................................................................................ 3copies

3.7.) Tool box................................................................................................................. 1set

 

B-17 medium (intermediate) Wire wire drawing Machine  c/w

Continuous Annealer and Single Spooler

Detail Specifications

wire drawing machine

1.] Main body of wire drawing machine:

3.8.) Type: horizontal type, 4 wire drawing machine capstans and each one of the capstan with 4 stages of wire drawing machine capstans. One finishing Capstan with counter wheel.

3.9.) Main frame: made of steel plate, annealed after welding and precision machine finishing will be done

3.10.) Gear: made of high quality carbon steel, grinding will be done after heat treatment.

3.11.) Transmission: high speed multi-line sprocket for finish capstan

3.12.) Machine elongation:

3.13.) Dies case size: 

3.14.) Example for die schedule:

 

2.] wire drawing machine capstan:

3.15.) 4 x 4 step wire drawing machine blocks and a finishing capstan

3.16.) Capstan material: tungsten carbide costing rings insert type with hardness of HS-90 degree

3.17.) Capstan dia: 73mm/110mm/166mm/250mm 4 steps

3.18.) Finishing capstan dia: 200mm

 

3.] Two steps speed gear box: (option)

3.19.) To be installed in the inlet shaft of wire drawing machine

3.20.) Line speed: 

3.21.) Gears made of high quality alloy steel, gear teeth grinded after heat-treatment

 

4.] Transmission:

3.22.)  Motor > belt pulleys > 2 speed gear box > shaft gears > wire drawing machine capstans

5.] Line speed & wire diameter: (

3.23.)  2000MPM Max. for wire dia mm.

3.24.)  900MPM Max. for wire dia 1.2and up.

3.25.) Length counter:

3.26.) Type: High frequency pause type.

3.27.) Auto counter: Two stages 6 digital with 1 decimal.

3.28.) Counting unit: 1 meter/count and scale adjustable.

 

6.] Wire broken detector:

3.29.) Type: High frequency pause sensorial type.

3.30.) Pick up point: the pulse detector is installed at the inlet wire guide roller of wire drawing machine.

3.31.) Detecting theory: Wire broken signal is generated if the signal generator stop generate the pause signal.

7.] Machine brake: pneumatic disk brake provided for emergency stop and wire broken occurred .

8.] Front cover: manual lift up / put down type with 2 piece of covers.

9.] wire drawing machine Lubricant:

3.32.) 50 Gallons per minute. A inlet valve is provided on the machine side for piping during installation

3.33.) Solution dipping wire drawing machine also provided, all the dies and copper wire are slinked into the solution during the outlet valve had been closed.

3.34.) Solution tank, pumping system and piping out side of machine are excluded

 

10.] Driven motor & control panel:

3.35.) 60HP AC Motor with vector type Inverter

3.36.) Inching operation by foot-pedal

3.37.) Automatic stop for wire breakage and emergency stop.

3.38.) Application of operation panel

3.38.1.) Power source switch

3.38.2.) wire drawing machine lubricant pump switch.

3.38.3.) Run/Stop/EM Stop standard buttons.

3.38.4.) Error indicator.

3.38.5.) Ampere / voltage meter

3.38.6.) Length counter

3.38.7.) Line speed meter

3.38.8.) Wire broken detector

3.38.9.) PLC + MMI (LCD Touch Screen) control

11.] Pointing and stringing device: (excluded)

3.39.) Type: two roll type with stringing wheel, to be fitted on the input side of wire drawing machine

3.40.) Wire size: 3.2-0.8mm

3.41.) Roll size: 60mm x 7 grooves

3.42.) Stringing wheel: 120mm

3.43.) Driven motor: 1 HP

4.] Butt-Welder (excluded)

4.1.) 415VAC 3 phase

4.2.) 10KVA max. and adjustable

Continuous Annealing and Annealer machine

1.] Main body of the annealing machine annealer machine.

1.1.) Type: True RMS (root-mean-square) power control type.

4.3.) annealing machine annealer chamber: made of Aluminum with wire passing grooves, a lot of ceramic rollers and resin plate fitting on the grooves

4.4.) annealing machine annealer contact sheaves: 3 sets with 250mm diameter

4.5.) speed rangempm Max.

               1.2 and up : mpm Max.

4.6.) Dry up of annealed wire done by pressure air

4.7.) Anti-oxidation by steam/water/Nitrogen.

4.8.) Circulation tank: A 400Liter tank attached at the bottom of machine with a heat exchanger.

4.9.) Transmission System: annealing machine annealer contact sheaves are driven by the wire drawing machine main motor via adjust flat belt and v-belt with v-pulley for fine adjustment.

 

12.] Transformer:

4.10.) CapacityA class

4.11.) Input: 380, AC single phase

4.12.) Out put: 20-75V annealing machine annealer voltage, SCR step less control.

4.13.) Primary current: 300A Max.

4.14.) Secondary current:Max.

 

13.] Zero-hard wire annealing machine annealer control:

4.15.) Type: True RMS power control system.

4.16.) Application: Fully adjustable line speed through high frequency Encoder signal to get a stable annealing machine annealer wire

4.17.) Primary voltage: V AC. single phase

4.18.) Secondary voltage: V adjust by potentiometer.

4.19.) annealing machine annealer Current: "PLC" synchronization control system, annealing machine annealer current variety from zero to max. correspond current while the machine start from zero to setting a property current in any line speed with synchronization speed, voltage regulator automatic supply a property current in any line speed with synchronization possible to get nearly zero-hard wire during screw-up speed

4.20.) MMI+PLC will be used in the annealing machine annealer process.

4.21.) All the annealing machine annealer data can be memorized in PLC for operator.

 

14.] Heat exchanger for annealer / wire drawing machine:

4.22.) Type: Water cooling with multi-fin type or Tube type.

4.23.) Cooling system: Cooling water pumped in for lubricant heat exchanging.

4.24.) Cooling tower: provided by buyer, together with the wire drawing machine solution heat exchanger same one.(option)

4.25.) Cooling water circulation pump: AC motor(option)

4.26.) Cooling capacity: 10 ton cooling tower to be used(option)

4.27.) Circulation system for cooling water: A 1.5" piping and 2HP circulation pump provided(option)

 

15.] Steam generator for annealer:

4.28.) Type: Electric heating type

4.29.) Capacity: 10Lt-cal/Hr

4.30.) Vaporize capacity: 20kg/Hr water

4.31.) Steam pressure: 2kg-c㎡

4.32.) Water supply:  water pump with auto-value

 

16.] Tank for Circulation of lubricant of annealer:

4.33.) 400Lt capacity, at the bottom of annealing machine annealer machine

4.34.) Temperature indicator with thermal sensor.

4.35.) Pipe: pipe connector for factory lubricant system.

 

17.] Accumulator:

4.36.) Type: Vertical type with 10M of accumulating length

4.37.) Dia. of rollers: 200mm x 3 & 4 steps

4.38.) Tension control: by balance weight in behind side of accumulator

4.39.) Speed synchronization:

A potentiometer has been attached on guide shaft at the end of the accumulator to detect the position of the movable wheels for take-up motor synchronization purpose.

630mm Single Spooler

1.] Type: Screw pintle type c/w hard wire end pick out device

2.] Drum size: 630 / 560 / 500 mm DIN standard.

3.] Capacity: Max 

4.] Wire diameter: mm

5.] Take up speed: Max. 

6.] Line complete with:  

6.1.) mm take up spooler.................................................................................... 1set.

6.2.) Hard wire pick-out............................................................................................. 1set.

6.3.) mm detector accumulator.......................................................................... 1set.

7.] Driving Motor: 20hp AC with Vector type Inverter

8.] PID control for synchronization system.