Introduction of wire and cable extrusion machine

120mm extrusion machine extruder

Pan-Pioneer Co., Ltd.

A. 120mm Extrusion machine extruder Machine

1.] Main specification:

1.1.) Application: PVC/LDPE/XLPE cable extrusion machine extruder.

1.2.) New Features:

1.2.1.) CCCS Temperature extrusion machine control system. All temperature is integrated in CCCS system one temperature sensor box which simplify the wiring job, maintenance and error diagnosis.

1.2.2.) RS485 communication technology applied instead of traditional thermal couple signal transmission, which is interfered easily.

1.2.3.) Laser gauge with Machine speed close loop control unit which is utilized when take-up reel changeover happen, slowing down the machine speed with keeping constant cable diameter.

1.2.4.) Either operator press “changeover” push button or Counter “full length” being reached will activate the reel changeover instruction.

1.2.5.) Human-Error Elimination: CCCS will check the parameters set by User and will generate warning signal to User.

1.2.6.) Safety interlock: all the emergency, error signals, and failure are interlock, anyone of them generated will cause machine stop. CCCS will diagnosis the system and display the solution of termination.

1.3.) Dia. of screw: 120mm OD.

1.4.) Screw: BM type, L/D: 24, C/R=2.8

1.5.) Capacity: (PVC), (LDPE,XLPE)

1.6.) Screw RPM: 10-80RPM

1.7.) Cross head: 60mm OD centricity adjustable.

1.8.) Temperature controller: Touch Screen Monitor + PLC + RS485communication system

1.9.) Softwree : CCCS (Centrical Computerize Control System)

1.10.) Motor Driving system :system:Extruder mainframe : DC motor with Drive

1.10.1.) Caterpillar : DC motor with Drive

1.10.2.) Other Driving System : AC motor with Inverter

1.11.) Main Driven motor:

1.11.1.) 120mm Extruder : DC motor for extruder

1.11.2.) Caterpillar : motor

1.11.3.) Portal type Take-up : 2HP AC Motor with encoder and Inverter close Loop control

2.] Machine composition:

2.1.) 1250mm compact cantilever payoff........................................ 4sets

2.2.) wire virbation absorber......................................................... 4sets

2.3.) Guide Roller Device................................................................ 1set

2.4.) Main frame of 120mm extruder............................................... 1set

2.4.1.) PVC / DPE multi-purpose screw and barrel...................................... 1set

2.4.2.) Heating and cooling system

2.4.3.) Frame of supporter

2.4.4.) Temperature controller: Touch Screen Monitor + PLC + RS485communication system (CCCS system)

2.4.5.) DC Motor with Driver

2.4.6.) Transmission gear Box with lubricant circulation device

2.4.7.) Operation Panel

2.4.8.) Electrical cabinet

2.5.) extrusion machine centricity adjustable type X-head.............. 1set

2.6.) extrusion machine U14 self centering crosshead (with color strip)...... 1set

2.7.) extrusion machine Auto loader & hopper.............................. 1set

2.8.) extrusion machine Operation panel....................................... 1set

2.9.) extrusion machine 2000Kg caterpillar.................................. 1set

2.10.) extrusion machine 600mm dual wheel capstan.................... 1set

2.11.) extrusion machine Water cooling trough(with warm water trough segment) 1set

2.12.) extrusion machine Horizontal Accumulator(extra length)..... 1set

2.13.) extrusion machine Printing machine................................... 1set

2.14.) extrusion machine Laser Gauge for diameter measurement 1set(not included)

2.15.) extrusion machine Spark tester............................................ 1set

2.16.) extrusion machine Plasticcolor...................... 1set(not included)

2.17.) extrusion machine Pressure gauge...................................... 1set

2.18.) 1600mm Dual cantilever take-up.......................................... 1set

2.19.) Length Counter.................................................................... 1set

Remark: Item 2.14 and 2.16 are specified by Buyer therefore the price doesn’t include these two items. For more information of all items showing above, please refer to “Detail Specification of 12mm/90mm/60mm extrusion machine extruder machine” section at the end of extrusion machine extruder section.

3.] Detail Specification of 120mm/90mm/60mm extrusion machine extruder machine

3.1.) 800mm Cone type conpay-off stand (for 60mm extrusion machine extruder only)

3.1.1.) Two cone type, alternatively continuous payoff; Drums are loaded with hydraulic lifters. Trailing wheels are equipped for easy operation / changeover.

3.1.2.) extrusion machine Constant speed motor driven rotating flyer ring.

3.1.3.) For both solid wire / stranded wires are applicable.

3.1.4.) Two-wire payoff at the same time for flat cable is applicable.(two wire dancer needed for each wire)

3.1.5.) A Vibrator eliminator / wire holder at the front tip of payoff stand.

3.1.6.) extrusion machine Bobbin used: 800mm DIN(Boxy) standard (customer design).

3.1.7.) Wire broken devices for emergency stop

3.1.8.) Automatic changeover design for continuous operation.

3.1.9.) Cone: made of stainless steel / painted medium carbon steel a wire holder for bobbin exchange is attached

3.2.) Cantilever type Payoff (motor driven / non-motor driven)

3.2.1.) 1250mm cantilever payoff (motor driven) for 90mm/60mm extrusion machine extruder machine

3.2.2.) 1250mm cantilever payoff (non-motor driven) for 120mm extrusion machine extruder machine

3.2.3.) Please refer to the end of this session for more details of Cantilever type Payoff / Take-up stand specification.

＊Please refer to the last section for more details of all sizes of Cantilever Payoff / Take-up stand.

3.3.) extrusion machine Wire absorber:

3.3.1.) Type: up and down two roller type with 3+2 wheels

3.3.2.) Tension control: by powder brake

3.3.3.) Wire size: 1 - 5mm dia.

3.3.4.) Roller dia: 250mm

3.3.5.) Roller material: Aluminum alloy with ceramic coating

3.4.) Wire straightener:

3.4.1.) Type: vertical and horizontal type

3.4.2.) Wire size: 1 - 5mm diameter

3.4.3.) extrusion machine Number and diameter of rollers: 32mm diameter 7 pieces each

3.4.4.) Roller material: Carbon steel with hardness treating

3.4.5.) Roller adjust: cam type adjust

3.4.6.) Stand: portable type

3.4.7.) A four roller guide roller to be fitted at inlet and outlet position of counter for wire centering

3.5.) extrusion machine Extruder Mainframe

3.5.1.) Screw type:
Type: Variable BM type for PVC/ PE /XLPE insulation
Diameter:
1) 60mm/OD

2) 90mm/OD.

3) 120mm/OD

Capacity (estimation)

4) 60mm : Kg/Hr ( soft PVC)

5) 90mm : Hr.(soft PVC )

6) 120mm: Hr.(soft PVC )
L/D 26 (effective length)
C/R: 2.8-3.0
Material used: SACM1 steel alloy.(From Japan)

extrusion machine Treatment: to be nitrogenous treated after precision processing for screw thread and hard chrome plating for concave portion. The hardness of it can be up to 80Hs

Screw revolution speed:

extrusion machine Screw cooling: a central cooling hole to be provided for external constant temperature oil-cooling circulation system.

extrusion machine Screw disassembly use a hand jack mounted on the back side of gear box to push out screw from cylinder

3.5.2.) Barrel
Type: One-piece type for whole cylinder
Diameter:

1) 90mm/ID.

2) 120mm/ID

3) 60mm/ID
Material: SACM1 steel alloy.
Treatment: to be treated after precision processing, hardness up to 90 HS
For hopper portion, water-cooling jacket to be provided to isolated heat transfer to PVC grains before coming into the cylinder

3.5.3.) Gear box:
Box: extrusion machine Medium carbon steel welding and heat treatment
Gear: Helical gears with heat treatment hardness 40 HRC and gear grinding process to be done
Lubrication: oil circulation type, a gear pump is provided to pumping lubricating oil into bearings and gears
Transmission: Main AC motor > timing belt > gear box > screw
Working noise: 80 dB or less

3.6.) Hopper dryer and auto loader

3.6.1.) Hopper dryer
Type: cone type with automatic heat dryer
extrusion machine Capacity:
Shape: a viewing window, a take out port and a shutter to be fitted
Drying temperature: 100 C degree Max.

3.6.2.) Auto-loader
Type: high pressure blower vacuum suction type
Capacity:
Conveying height:
Material: stainless steel
extrusion machine Driven motor:

3.7.) Crosshead :

3.7.1.) 35mm centering adjustable manually

3.7.2.) 60mm extruder: U7 self centering crosshead (non-color strip)
40mm co-extruder: 35mm tube type crosshead for Nylon

3.7.3.) 90mm & 120mm extruder: U14 self centering (color strip)

3.8.) Tank type cooling trough:

3.8.1.) Movable cooling trough: 150mm/Wx150mm/H, 2M total length with moving distance of 500mm

3.8.2.) Single cooling trough: 6M total length, to be connected to the enter point of cooling tank

3.8.3.) 60/90/120mm extrusion machine extruder machine: Double layer cooling tank with 600/800 mm diameter 5+6 grooves capstan wheel in the both end of tank. Effective length: about 40M

3.8.4.) extrusion machine Material: stainless steel plate of 2mm thickness

3.8.5.) A front door with glass winder to be fitted

3.8.6.) Air wiper is fitted at each exiting side of the trough

3.8.7.) Guide rollers within the trough made of fiber material

3.9.) 600/800 mm Dual wheel capstan

3.9.1.) Type: 600mm diameter. dual wheel with 5+6 grooves

3.9.2.) Wheel material: Casting Aluminum Alloy with ceramic coating

3.9.3.) extrusion machine Application wire diameter: 10.0mm Max.

3.9.4.) Machine speed: 400-100MPM 4 speeds

3.9.5.) A stainless steel case with a glass door is provided

3.9.6.) Driven: AC motor with a 4-step reducing gearbox and a 1 /20 ratio worm gear box.

3.10.) Length counter:

3.10.1.) Type: extrusion machine capstan wheel measuring type, a counter detector to be fitted on the free capstan wheel

3.10.2.) Unit of length: 1 meter/1 counter

3.10.3.) Material: up counter wheel made of Aluminum with ceramic coating, under wheel made of rubber

3.10.4.) Counter: digital type with 5 figures, extrusion machine included with one step of pre-setting for length reaches

3.11.) H.F.[3KHz] Spark tester

3.11.1.) Main specification for high frequency spark tester(for 60mm extruder)
Output voltage: 5-15KV
Output frequency: 3KHz nominal
Cable range: 0-6mm diameter

Machine speed: Max.

3.11.2.) Main specification for general spark tester (for 90/120mm extruder)
Output voltage: 5-15 KV
Cable diameter range: Up to 50mm max.

Machine speed : max.
3.12.) Horizontal accumulator

3.12.1.) Type: horizontal roll sliding type lying over the cooling trough.

3.12.2.) Roller: 450mm x 12 X13 grooves, accumulating length: 250 M Max.

3.12.3.) extrusion machine Total moving length: 10M Max.

3.12.4.) Roller material: Aluminum with ceramic coating

3.12.5.) Tension: by a 20Kg-M powder clutch with 3HP AC motor, wire tension is adjustable from the powder clutch torque

3.12.6.) Speed synchronization:
An angle detector has been attached on guide shaft in end
of the accumulator to detect the varying of machine speed and
feed back to take-up motor through AC control system to get
a smooth speed synchronization by INVERTER.

3.13.) Printing stand

3.13.1.) Type: both embossed and ink coating type with ink trough

3.13.2.) Wheel size:100mm/OD x 10mm/W x 20mm/BD.

3.13.3.) Ink supply: a rotating wheel driven by a reduction motor to pick up the ink from ink trough, to coat on the printing wheel.

3.13.4.) Printing speed: 300MPM Max.

3.13.5.) Having a device for adjusting the longitudinal movement and high and low

3.14.) Plasticcolor :
Option item ( either buy from local maker or Buyer buy themselves and Pan-Pioneer install for Buyer.

3.15.) Laser Gauge Diameter with diamater feedback control : Option item ( Buyer has specify the brand of this device which can be purchase from Pan-Pioneer or Buyer purchase it and Pan-Pioneer install it for Buyer)

3.16.) 1250 / 1600 Cantilever Take-up / Payoff Stand : Please refer to the