pan-pioneer is the leading company of stranding , bunching , aromoring , and screening machine manufacturer.

630mm-7B Bearing Type Tubular Stranding Machine

[CCCS: Central Computer Control System]

1.] Main specification:

1.1.) Type: Tubular rotor bearing surrounding type

1.2.) Application: Stranding of 7 wires for

1.2.1.) Copper wire: 1.3-4.5mm soft or hard wire

1.2.2.) Aluminum wire:1.7-4.5mm EC grade or alloy wire

1.2.3.) Steel wire: 1.0-4.0mm

1.2.4.) Insulated wire: 2.0-5.0mm

1.3.) Stranded cable dia: 15mm Max.

1.4.) Stranding direction: S & Z.

1.5.) Stranding pitch: 20-200mm by MMI+PLC control

      100HP+40HP two motors synchronization control

1.6.) 6B cage rotating speed: 700Rpm Max.

1.7.) Max. line speed: 150MPM

1.8.) Cradle bobbin size: DIN-46397(or buyer¡¦s option)

      630/Odx355/IDx127/BDx475/Awx400/TWx140/PR

1.9.) Take up bobbin size: 1600mm

1.10.) Driven motor:

1.10.1.) Main rotor: 100HP DC motor

1.10.2.) Capstan   : 40HP DC + 4Q Driver.     

1.10.3.)       (3) Take-up   : 7.5HP AC + Inverter(Torque module).

1.11.) CCCS: Central Computer Control System.

1.12.) Operation panel: Touch screen type (Monitor)

1.13.) Safety cover: Compact hydraulic lifter type.

2.] Machine composition:

2.1.) 630mm center wire pay off stand..... 1 set

2.2.) 630mm 6B tubular stranding rotor..... 1 set

2.3.) Stranding die stand..... 1 set

2.4.) Performing rollers unit..... 1 set

2.5.) Post former rollers unit..... 1 set

2.6.) Length counter..... 1 set

2.7.) 1000mm Dual wheel capstan..... 1 set

2.8.) 1800mm cantilever type take-up..... 1 set

2.9.) Lubricant circulation system..... 1 set

2.10.) Safety cover of machine..... 1 set

2.11.) Motors with control panel..... 1 set

2.12.) CCCS operation panel..... 1 set

2.13.) Loading/unloading hoist..... 1 set (option)

3.] Standard spare parts:

3.1.) High speed fuse..... 3 pcs

3.2.) Carbon brush for DC motor..... 1 pc

3.3.) Brake shoes spare..... 6 pcs

3.4.) Sensor for auto counter..... 1 pc

3.5.) Tool box..... 1 set

4.] Detail specifications:

4.1.) Center wire pay off stand Type: shaft less type

4.1.1.) Drum size: DIN-46397

          630/Odx355/IDx127/BDx475/Awx400/TWx140/PR

4.1.2.) Loading/unloading of bobbin:

4.1.3.) Positioning: bobbin slided on to the loading position

4.1.4.) Lock/un-lock: bobbin supported by two spindles on both  sides of cradle, a ratchet with hand lever to be provided

4.2.) Tension control:

4.2.1.) Type: Mechanical compensation type

4.2.2.) Wire tension: 5-50kg adjusted by spring coil

4.2.3.) Tension device:

a.) Tension brake: Special band rope for long life operation will be used in this tension device

b.) Tension selection: A screw provided to adjust the spring coil pitch which a variety tension force can be obtain.

c.) Compensation of tension: A touch arm provided to touch the barrel of pay-off bobbin, the tension will be maintain constant during the barrel change from full bobbin into empty bobbin.

d.) Tension brake: Cast iron with rubber coated for bobbin side of wheel to get enough brake force without driven pin and easy loading of bobbin.

4.2.4.) Guide roller for wire path:

a.) Guide roller: Use a lot of guide rollers in the bend portions of wire path to avoid the scrape out of wire surface

b.) Guide die: Use a lot of tungsten carbide guide dies in the straight line of wire path to avoid the wire jump out from center

c.) Path hole dia: 10mm/ID to be provided.

4.3.) 630mm-6B tubular stranding rotor.

4.3.1.) Type: Tubular type strander, the rotor supported by ball

          bearings which surrounding the tube outer diameter, there

          are 6 sets of cradle laying inside the tubular rotor.

4.3.2.) Tubular rotor: 1000mm/OD, made of steel tube with

          excellent dynamic balance test.

4.3.3.) Tubular rotor support: by 3 pcs of special ball bearings

          which are imported from SKF Sweden. (or Equivalent Brand)

4.3.4.) Cage rotating speed: 900RPM Max.

4.3.5.) Bearing lubrication:

a.) A high pressure oil circulating system provided (including

             oil pump, oil tank and piping system) to injection the

             oil to the bearings.

b.) A lubricant circulating indicator glass tube is installed

             in front of each bearing housing to show the circulation

             of oil to operator.

c.) A flow switch installed in each rotor bearing circuit to

             protect the bearing damage due to short of lubricating

             oil

4.3.6.) Cradle: Bobbin supported by two spindles on each side of

          cradle. for quick lock and unlock the drums a ratchet with

          hand lever to be provided

4.3.7.) Tension control:

a.) Type: Mechanical compensation type

b.) Wire tension: 5-50kg adjusted by spring coil

c.) Tension device:

             (a) Tension brake: Special band rope for long life

                 operation will be used in this tension device

             (b) Tension selection: A screw provided to adjust the

                 spring coil pitch which a variety tension force can

                 be obtain.

d.) Compensation of tension: A touch arm provided to

                 touch the barrel of pay-off bobbin, the tension

                 will be maintain constant during the barrel change

                 from full bobbin into empty bobbin.

e.) Tension brake: Cast iron with rubber coated for bobbin

                 side of wheel to get enough brake force without

                 driven pin and easy loading of bobbin.

4.3.8.) Guide roller for CU. & AL. wire:

a.) Guide roller: Use a lot of guide rollers in the bend

             portions of wire path to avoid the scrape out of wire

             surface

b.) Guide die: Use a lot of tungsten carbide guide dies in

             the straight line of wire path to avoid the wire jump

             out from center

4.3.9.) Guide roller for Steel Wire:

          All the same as (7), except (A) use tungsten carbide die

          instead of guide roller in the bend portions of wire path

          to prevent the stiff steel wire damage the guide rollers.

4.3.10.) Wire path:(B) will be made in front of (A)

          For items (7) & (8) pulling out from bobbin in difference

          paths:

a.) For CU. & AL. wire: wire through bend portion guide

             rollers into straight center line of wire path on the

             surface of rotor.

b.) For Steel wire: wire through bend portion guide dies

             into straight center line of wire path on the surface

             of rotor

4.3.11.) Drum size: 630/Odx355/IDx127/BDx475/Awx400/TWx140/PR

          or as per customer's option

4.3.12.) Brake for the tubular:

a.) Type: Disc type pneumatic disc brake

b.) Brake: 3 sets of disc brake surround the tubular rotor

c.) Stopping time: 10-15 seconds. adjusted by regulator to

             verity of the air pressure

4.3.13.) Self-protection and emergency stop

a.) Wire broken device.

b.) safety cover locking sensor

c.) Bearing lubrication oil pressure low

d.) Pre set Counter length has been reached

4.3.14.) Die stand

a.) Type: compact rollers type die stand

b.) No. of dies: 2 pairs of roller, one horizontal and

          one vertical

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4.3.15.) Performing roller unit

a.) Type: 3 rollers horizontal type

b.) Application: Straighten for each wire before stranding

c.) Adjust: Adjust the middle roller position by manual

          which driven by a pair of worm gear

4.3.16.) Post former roller unit

a.) Type: A vertical type with 7 rollers provided.    

b.) Application: To straighten the stranded wire cores

c.) Suitable for steel, copper and aluminum wires

d.) Installed behind of the die stand

4.3.17.) Length counter

a.) Type: up and down pulley type with 159mm diameter

b.) Unit of length: 1 meter/1 counter

c.) Material: up counter wheel made of steel with tungsten

          carbide coating and grinding, under wheel made of rubber

d.) Counter: digital type with 5 figures, included with one

          step of pre-setting for length reaches

e.) Measuring accuracy: 3/1000 Max.

f.) A four roller guide roller to be fitted at inlet and outlet

          position of counter for wire centering

4.3.18.) Pulling capstan

a.) Type: Independent motor driven dual wheel type.

b.) Wheel Size: 1000 mm ID. 6 grooves on front wheel and

          5 grooves on real wheel

c.) Application wire dia: 3.0-15.0mm

d.) Driven motor: 40HP DC motor.

e.) Pulling force: 1200Kg Max.

f.) Stranding pitch: 30-250mm, setting by CCCS system.

g.) Wheel material: Steel plate welding, wheel grooves with

          hard chrome plating

h.) Direction of revolution: Reversible rotation

4.3.19.) 1600mm Cantilever Type Take Up Stand:

      Detail specification as per attached No. MS-TH-14C.

5.] Electric hoist for cradle bobbins loading is not included

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1. 630mm-61B Tandem Rigid Stranding Machine & Steel Wire Amouring  With Side Auto-Loading Equipment [CCCS System]

1.] Machine composition:

1.1.) 630mm center pay off stand..... 1 set

1.2.) 6B cage of stranding rotor..... 1 set

1.3.) 12B cage of stranding rotor..... 1 set

1.4.) 18B cage of stranding rotor..... 1 set

1.5.) 24B cage of stranding rotor..... 1 set

1.6.) Die stand for stranding...... 4 sets

1.7.) Fully Auto-loading/unloading fork lifter..... 4 sets

1.8.) Positioning control system with rail way..... 1 set

1.9.) 2000mm dual wheel capstan..... 1 set

1.10.) 2600mm floor gate type take-up..... 1 set

1.11.) Operation control panel ..... 1 set

1.12.) Driving motors...... 1 set

1.13.) Standard spare parts..... 1 set

1.14.) CCCS control system (MMI)..... 1 set

1.15.) Electrical shaft linking control..... 1 set

1.16.) Modbus control system..... 1 set

1.17.) Wire broken detector..... 61 sets

1.18.) Tension contol system..... 61 sets

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2.] Main specification:

2.1.) Type of machine: Tandem rigid type (Non back twist), independent motor for each cage with electrical shaft linking control.

Synchronization with capstan motor 75HP through CCCS system control with high speed modbus communication control .

2.2.) Application:

2.2.1.) Stranding for round or  round compact conductor

a.) Copper wire:1.5-4.0mm dia

b.) Aluminum wire:1.5-5.0mm

c.) Number of conductors: For 7,19,37, 61 and 91 wires

2.3.) Cable diameter: 80mm Max.

2.4.) Bobbin & drum size:

2.4.1.) Core pay off drum: 2600mm(for 91 wires stranding) is option

2.4.2.) 630mm core wire payoff stand is standard.

2.4.3.) Cradle Bobbin: 630mm DIN standard

2.4.4.) Take up drum: 3000mm/OD.

2.5.) Pay-off bobbin tension:                                        

2.5.1.) Standard: Precision adjustable by tension control system.

2.5.2.) Option1: Electrical adjustable Powder brake (standard)

2.5.3.) Option2: Electrical adjustable Hysterisis brake.

2.6.) Bobbin loading/unloading: by Auto-front fork lifter

2.6.1.) Hydraulic lifter type with high accuracy, speed and low noise.

2.6.2.) Fully automatically / manual mode selectable.

2.6.3.) Positioning control system

2.6.4.) Bobbin positioning plate with rail way and sensors.

2.7.) Lay pitch: Controled by the CCCS system. Pictch can be set via MMI and synchronization automatically.

2.8.) Wire broken detector

2.8.1.) PLC control with sensors for each bobbins.

2.9.) Rotation speed:

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