Pan-Pioneer
promote our variety of stranding and bunching and bunching machine
for different applications.
During this slight-profit years, We devote a lot of efforts on
design and manufacturering for cost-down without sacrificing
anything. For each stranding and bunching machine models we have different
options for different applications. We also offer custom-design
service for special need from Buyers. This bunching machine is based on our knowledge
to cable manufacturing and well-experienced design team group who
can satisfy customers with design of creativity.
Starting
from 500mm ,560mm and 630mm high speed
bunching machine , 800mm
1000mm 1250mm and 1600mm double twister bunching machines, with
variety of devices and accessories,
Pan-Pioneer provide complete line-up Bunching / Double
Twisting stranding and bunching machine for customer satisfactory.
All these
Bunching / Double Twisting machines are designed for with a
user-friendly oriented operation, such as Hydraulic
Front loading / Loading (which means no cranes needed )
lifter , TFT screen monitor for information display
The
pitch range of each stranding and bunching machine
are custom-designated available.
bunching machine pitches are set by changing the transmission gears which are easily
replaced by just a simple wrench. By selecting the different gear
ratio , operators can setup the stranding and bunching
machine pitches of the products they need.
The purpose of the stranding and bunching machine design this way instead of setting on the
touch-screen-monitor with two independent motors (this model is an
option) is because :
First
of all, most of time , customers need only some
bunching machine
specific pitches and
mechanical linking (by gears), putting an ˇ§screenˇ¨ sometimes
will attract operators curiosity to ˇ§tryˇ¨ the monitor and
damages caused by these ˇ¨innocentˇ¨ movement. The lost of you is
not replacing a new monitor only but you loose the precious time for
production.
Secondarily
, The demand of ˇ§high accuracyˇ¨ products is required nowadays,
this is more critical for making communication cable , such as
pairing stranding and bunching machine telephone cable ,CAT5A, CAT6, CAT7 LAN cable ,or SATA cable.
With the bandwidth requirement is getting higher and higher. Under
such circumstances , gear-linking stranding and bunching machine
has much better
performance than so called ˇ§synchronizationˇ¨ multi-motor system.
The weakness of multi-motor system can be seen especially during the
speed ramping up / down period of time or emergency stop activated ,
the consistency of the products is highly questioned .
Finally
, for some developing countries , such as South-Eastern Asia stranding and bunching
machine ,
Middle Asia , Africa, South AmericaˇKetc , maintenances is more
difficult stranding and bunching
machine , this situation is more obviously since they are short of
parts and technology, Mechanical parts for them is much easier for
them rather than electronic devices because
electronics devices
are difficult to find substitutes which delay production. Mechanical
parts are much easier
stranding and bunching machine to find replacements or made from local
workshop
Another
stranding and bunching machine with high efficiency is
so called SKIP(BOW) type stranding and bunching machine. This
stranding and bunching is designed
especially for 3-4 core cables stranded together.
This model is a
substitute of traditional and low speed planetary laying up
stranding and bunching machine.
This efficiency this stranding and bunching machine
performs can up to 10 times of
planetary laying up stranding and
bunching machine in some cases with ˇ§BACK TWISTˇ¨
merit.
Another
stranding and bunching machine with ˇ§BACK TWISTˇ¨ functionality is the most famous
stranding and bunching machine- Tubular
stranding and bunching machine. Just like it name, the center of this
stranding and bunching machine is
like a tube inside which the payoff bobbins being placed. This stranding and
bunching machine is especially for high quality products without scarifying
production speed. It is most suitable for 1+6 , 1+6+12 copper
wire stranded the bunching machine / double twister stranding and
bunching machine can not perform
well.
Those
stranding and bunching machine showing above are like light-weight boxers comparing to the
stranding and bunching machine
introduced here. The first one is the most demanded
machine
: Rigid
stranding and bunching machine.Rigid
stranding and bunching machine , to power cable makers, are a necessities since
this Laying
up machine
is for multi-layer wire stranding and
bunching machine . This full line of
this Laying
up machine
can strand 1+6 , 1+6+12, 1+6+12+18, and 1+6+12+18+24
wires .stranded from 1 to 4 layers with alternative stranding and bunching machine
directions, except the applications showing above, this Laying
up machine
can
achieve more layer products by just going through thisLaying
up machine
twice, such as 91 wires with 5-layers stranded wires.
Since
this
stranding and bunching machine
is a huge amount of investment to cable factory,
different applications should be performed on this stranding and bunching
stranding and bunching machine as well ,
such as Armoring , Sector cable with pre-twist pitch, and compact
the core wires before stranding and bunching machine. We have stranding and bunching machine
with Side loading
ˇV unloading , manual / auto loading modes as an option for
customer.
Under some special circumstances, such as
armoring / screening application which rigid
stranding and bunching machine can not achieve, Screening
machine become one of the choices for customer.
Normally
this machine is working with couple taping machine warping the
armored immediately after it being armored. This machine showing
here with our pride are the biggest screening machine we make in
Asia and we are the only one who are capable of making this machine
in Asia cable machinery manufacturing. This machine showing here is
96 bobbin in one stranding and bunching machine cage , bobbin size can up to 450mm. This
machine is also equipped with a side-loading / unloading device for
automation.
If special cable with ˇ§BACK TWISTˇ¨ is necessary, Laying
up machine may be their best choices. This is especially
can be seen on 1+3 ,1+4, or even 1+1+3 Sector-type cables which is
the stand specification in some countries. When conductor being
preformed by the rigid stranding and bunching machine, after extrusion process,
Planetary laying up machine is the one and the best one for
Laying-up these ˇ§sectorˇ¨ shape cable into a round one. By making
this cable , our laying-up machine are equipped with position /
angle sensor to detect the laying-up angle of each one of the cables
to make sure the perfect ˇ§round shapeˇ¨ cable being made. These stranding and bunching machine
sensors can adjust the cable feeding angle automatically. This is a
great beneficiate for cable production and we are one of the few who
know how to make it perfectly with efficiency.
The final one is the most heavy-duty one ˇV Drum
twisting machine line. With co-accessories This machine
is designed for multi-purpose
applications . If it is equipped with sub-payoff stands then it can
be cable laying up machine . If it is equipped with steel wire
basket payoff stands , it can act like a armoring machine. It can
also laying up a bunch of telephone wires ( split into some sub
bunches) into one major core. The disadvantage of this machine is
the huge scale which need a lot of space and investment . Since it
is a giant
stranding and bunching machine, production speed is also one of its flaw. Even
though the disadvantages showing above, this model is still one of
the most important equipments when we evaluate the capability of
production because thisstranding and bunching machine offer non-back twist functionality
which cannot achieve.
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