A Rod breakdown machine, in-line  annealing machine  maker.

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Rod breakdown machine wire drawing Machine

     The rod breakdown machine is one of the most important facilities in the plant. It is the evaluation point of the revenue of the cable factory.
    This is , most of the time , because rod breakdown machine isis the pivot of the whole prod breakdown  machine. Since it is so important , how to select a highly-reliable and durable with low cost (I will explain why) machine become very important to a competitive cable manufacturer .

Basically , There are three models of the this machine . These three models are identical  except  the  number  of  Rod Breakdown Machine they use . Which rod breakdown machine is most suitable to you depends on the inlet diameter of the copper and the Diameter of the finishing wire you would like to make.

    Under normal situation , the rod breakdown machine inlet should be 7.6mm 8.0mm or 9.5mm , the rod breakdown machine is outlet should be from 1.30mm to 3.5mm. You just tell us the inlet and the range of the outlet then we will give you the best suggestion. in addition to the machine , we also calculate the Rod Breakdown Machine Sequence Table for our customers with our Rod Breakdown Machine CCCS machine. This rod breakdown machine is a valuable function since we guarantee our customers can have the Rod Breakdown Machine sequence table with the minimum number of Rod Breakdown Machine. This is because the Rod Breakdown Machine CCCS machine can optimize the whole Rod Breakdown Machine sequence table based on the variety of inlets and outlets you need. Except for this rod breakdown machine ,Rod Breakdown Machine CCCS also guarantee the minimum material loss. Which means, you save not only the materials (either copper or aluminum) but also the Rod Breakdown Machine (because it last longer) . Except for this , you also save money from somewhere invisible - electricity . This rod breakdown machine  is the one most people neglect.

    The price of our rod breakdown machine, is very affordable in comparison with other European machine. Let's think it this way : If you buy a two times more expensive machine than your competitors , and you get only 20% more output from it. How many years or how many tones of copper rod breakdown machine your European Machine have to run (non-stop , full speed) to payback the money you invested on the European machine? If rod breakdown machine is do really take it into consideration, then you will know which is your best choice.

    The points mentions above are very important to rod breakdown machine is a serious cable manufacturer since nowadays this business are so competitive. If you want to stay in this business then you  have to take everything into account.

The most difficult and important part of the wire drawing machine is the   annealing machine. This is also what Pan-Pioneer superior than our competitors. According the theory of how to anneal the copper wire , we can realize the quantity of the copper being annealed should be proportion to the energy the   annealing machine and annealer output . It seems very straightforward and easy to understand however it is very difficult , in reality , to  control the output of the   annealing machineand annealer machine  proportional to the machine speed. Most manufacturers , based on their lack of relative knowledge , claim they also can do as what I describe above . However , they do only control either the  annealing machine voltage or the   annealing machine current instead of control the output power (KW/Hr) . The results of this kind of control are :

    1) The   annealing machine condition of the copper during the machine  speedup and slow down become unstable. This cause some wire need be discarded for each reel.

    2) To avoid the situation as described in 1), They have to put more energy to the   annealing machine and annealer to "make sure" all the wire are "soft enough or the elongation is enough". This may save some copper wire , compared to the situation 1) , however rod breakdown machine is lose more from the electricity. Meanwhile, in order to avoid the color of the wire turning red or even black due to the extra energy being used while   annealing machine , more steam or nitrogen gas (depending of the way you isolate the air from the broiling copper wire) being use and bigger cooling rod breakdown machine is is also requirement.

    3) The differences between real situation and the practical situation (most of the time is from the energy wastage due to mechanical friction) . Except for this rod breakdown machine , the power loose problem is also not neglected since the   annealing machine just like a big inductor and a small resister in parallel . This will cause the power factor far less than 1 , which means you waste a lot of energy for nothing .To eliminate this rod breakdown machine, we save all the parameters and correcting factor in our database in our Rod Breakdown Machine CCCS machine for real-time emending during the machine operating under any condition to make sure the lowest power wastage guarantee.

    4) The bottleneck of the whole wire drawing machine is the capability of the annealing machine , however the bigger doesn't  mean better . Most of the time , the bigger means you pay much more for electrical bill but get nothing more , how to control the    annealing machine machine become one of the most being proud The Rod Breakdown Machine CCCS can do for you. With Rod Breakdown Machine CCCS , your employees can operate the machine easily and save your money from where you even may not tell.

1.1.) New Features :

1.1.1.) 3 basic inlet size selectable ( 7.6 , 8.0 , 9.5) from Touch Screen monitor

1.1.2.) Rod Breakdown Machine CCCS will base on the base Rod Breakdown Machine sequence and the drawing mode being select ( quick Rod Breakdown Machine-change or high speed drawing mode) schedule and calculate the corresponding Rod Breakdown Machine schedule for Operator. This feature will save the number of Rod Breakdown Machine User have to buy for different finishing wire sizes. Please refer to the following references.

1.1.3.) Variable inlet wire sizes and finishing wire size just by ken-in the wire sizes then the Rod Breakdown Machine CCCS system will calculate and display the correct and corresponding Rod Breakdown Machine sequences on the TFT Touch screen.

1.1.4.) Human Error Free functionality : Any Error due to operator Key-in the data , for instance, data out of range , slip ratio incorrect , or try to change parameters while machine is running, Rod Breakdown Machine CCCS will discard the instruction from operator and warning on the TFT monitor.

1.1.5.) Adjustable Slip ratio : There are two situation you may get advantage from special slip ratio setting

in case of special situation, Rod Breakdown Machine CCCS allow operator make special setting to overcome it. For example , if the finished wire is 4.2mm for example and which is far from the capacity of normal operation, To achieve this goal, operator can do the special setting as follows :

   Remark : For traditional quick change mode, not enough torque to draw the over size wire but the special slip mode can achieve this goal by reduce the load of the final capstan motor (the limitation is on final drawing capstan).

Slip on the final capstan may damage the finishing capstan easily or generate flaws on the surface of copper wire. Without Slip, there is no tolerance for synchronization, Therefore minimize the slip ratio while not break the wire often, Rod Breakdown Machine CCCS can compromise these situation by control the slip ratio precisely.

1.1.6.) Hybrid Drawing Mode : This mode is to compromise and take the merit of both High speed drawing mode and Quick Change drawing mode. As we realize , the advantage High speed mode is just as its name : Operate the machine at it full speed no matter the finishing wire sizes you set. To achieve this , you have to put a big motor to overcome the worse case ( the max. finishing wire size), however , as we under that most of time, the products sizes is between the Max. and Min. wire size this machine is designed for . Under such circumstance, you lose the profit from the cost of a big motor as well as the electric bill (caused by the bigger motor). The quick change mode is to overcome this flaw of high speed (single motor) design as well as changing the final drawing Rod Breakdown Machine only while change the produces. The disadvantage of quick Rod Breakdown Machine change mode is the line speed of this mode is relatively slow compare to the High speed mode since it keep the drawing Rod Breakdown Machine at the same position and leave spare spaces close to the finishing Rod Breakdown Machine position. Under such consideration , we develop a Hybrid mode to overcome such condition.
  The theory of Hybrid mode is , generally speaking, is to utilize the maximum performance of this drawing machine by moving the Rod Breakdown Machine-sequence a couple position forward until the system motor maximum capacity. The example is showing follows: 

The Driving Motor capacity need :
Quick Change ＜ Hybrid-1 ＜ Hybrid-2 ＜ High Speed

The Driving Motor capacity need :
Quick Change ＞ Hybrid-1 ＞ Hybrid-2 ＞ High Speed

Moreover , The High speed mode need different Rod Breakdown Machine sequences (part or all) which will cost more for User since User has to buy more Rod Breakdown Machine for wire drawing.

Therefore the Hybrid mode can compromise both Quick change and High speed wire drawing mode.

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