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1.
C-22 Fine Wire Drawing Machine c/w Ultra High frequency Continuous annealing machine
System
1.] Main specification:
1.1.) Type: Copper conductor wet fine wire drawing
machine .
1.2.) Supply wire: copper wire 1.2-0.5mm
1.3.) fine wire drawing
machine Finished wire: 0.05-0.36 mm
1.4.) Line speed: 40 MPM Max
(at 0.127 for example).
1.5.) fine wire drawing
machine Number of dirs: 22 pcs
1.6.) Spooler: 305 mm. DIN
spec
1.7.) Driving motor:
1.7.1.) AC motor with
encoder feedback for fine wire drawing machine
1.7.2.) AC motor with
encoder feedback for take-up.
1.8.) annealing machine annealer
capacity: High
frequency 45KVA (Patented) transformer system.
1.9.) Continuous annealer:
1.9.1.) Ultra High Frequency True RMS power control
system with PWM control mode. (patented)
1.9.2.) 350L cooling tank with pump
for circulation with optional heat exchanger
1.9.3.) Ball type valves for easy
operation
1.9.4.) Steam/Nitrogen/water three ways of oxygen-proof
for discolor prevention.
1.9.5.) 2 contact sheaves compact type.
1.9.6.) 2 ultra high flow air wipers ( patented )
2.] Machine composition:
2.1.) Payoff / Takeup :
2.1.1.) Flyer
type pay off device..................................................... 1set
2.1.2.) Tension
type position arm with sensor............................. 1set
2.1.3.) Independent
takeup unit..................................................... 1set
2.1.4.) Adjustable
takeup traverser............................................... 1set
2.1.5.) Movable
tray for loading/unloading bobbins.................... 1set
2.1.6.) 5hp
AC vector type motor with Inverter for takeup........... 1set
2.1.7.) Swelling
type takeup head up to 315mm bobbins.......... 1set
2.1.8.) Fluorescent
lamp................................................................. 1set
2.1.9.) Ultra
high flow air wiper (for cooling purpose).................. 1set
2.1.10.) Inching
pad........................................................................ 1set
2.1.11.) Loading/Unloading
bobbin device.................................. 1set
2.2.) Drawing
Fine wire drawing machine:
2.2.1.) fine wire drawing machine
Mainframe............................................................ 1set
2.2.2.) Corn
type fine wire drawing machine capstan.............................................. 4sets
2.2.3.) fine wire drawing machine
dies holder.......................................................... 2sets
2.2.4.) Lubricant
spray.................................................................. 4sets
2.2.5.) 15hp
AC vector type motor with Inverter............................. 1et
2.2.6.) 4
segment alarm indicator................................................. 1set
2.2.7.) Fluorescent
lamp................................................................. 1set
2.2.8.) Lubricant
tank with pump.................................................... 1set
2.2.9.) Heat
exchanger for fine wire drawing machine lubricant............................... 1set
2.2.10.) Heat
exchanger for fine wire drawing machine lubricant............................. 1set
2.2.11.) Thermal Couple with temperature controller
for fine wire drawing machine
lubricant............................................................................... 1set
2.2.12.) fine wire drawing machine control panel....................................................... 1set
2.2.13.) Viewing windows.............................................................. 1set
2.2.14.) Inching pad........................................................................ 1set
2.3.) annealing machine annealer machine annealer system:
2.3.1.) annealing machine annealer
machine annealer
Mainframe.......................................................... 1set
2.3.2.) nickel
alloy contact sheave............................................... 4sets
2.3.3.) Steam/Nitrogen/water
three way Oxygen isolator........... 1set
2.3.4.) annealing machine annealer
machine annealerGuide
Roller....................................................................... some
2.3.5.) Ball
type Water level controller......................................... 4sets
2.3.6.) Ball
type Steam/Nitrogen water level controller............... 1set
2.3.7.) Lubricant
tank with Pump................................................... 1set
2.3.8.) annealing machine annealer
machine annealer Heat
exchanger for annealing machine annealer machine annealer lubricant............ 1set(optional)
2.3.9.) Thermal
couple with temperature controller..................... 1set
2.3.10.) Ultra high flow air wiper.................................................. 3sets
2.3.11.) Ultra high frequency annealing machine annealer
machine annealer
power
controller............ 1set
2.3.12.) annealing machine annealer machine annealer control Panel................................................... 1set
2.3.13.) annealing machine annealer
machine annealerLocking door..................................................................... 1set
2.3.14.) Inching pad..................................................................... 1set
3.] Standard spare parts
3.1.) Sensor for counter........................................................................ 1pcs
3.2.) Wire guide pulley for traverser .................................................. 2pcs
3.3.) Tools for bobbin loading/un-loading ......................................... 1sets
3.4.) annealing machine annealer
machine annealer Driven belt.......1pc
3.5.) brake pad...................................................................................... 1pcs
3.6.) Contact Sheave............................................................................ 2pcs
3.7.) bakelite roller................................................................................. 1pcs
3.8.) Tool box.........................................................................................
1set
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DC22/24 Fine wire drawing machine with annealing machine annealer system |
Back Side of fine wire drawing machine |
1.2.)
Pan-Pioneer Fine wire drawing machine New features :
1.2.1.) fine wire drawing machine No need steam or Nitrogen needed for wire anti-oxidation (discolor) during
annealing machine annealer process.
1.2.2.) New technology of annealing machine power control (Patent) with fin tuned functionality for different applications (wire sizes, different materials such as tin-coated , brass wire, and production at variable speed such as ramping up and slow down)
1.2.3.) 10 tuning annealing
machine points for each
annealing machine annealer curve adjustment., This is very important since operator can fine turn the
annealing machine annealer curve under different wire drawing condition and
1.2.4.) fine wire drawing machine for Different material, different sizes of product parameters can be store in CCCS and recall them while making the same products.
1.2.5.) fine wire drawing machine for Semi-hard wire production is applicable (10% -20% for example) for special application.
1.2.6.) Precise annealing machine annealer power control at low line speed for hard wire elimination.
1.2.7.) Vibration eliminator equipped in annealer for High speed operation.
1.2.8.) Foldable wire drawing cover with viewing windows, which is made by tempered glass.
1.2.9.) fine wire drawing machine Safety door with viewing windows on
annealing machine annealer machine.
1.2.10.) annealing machine annealer
lubricants level viewing windows for fine tune the annealing machine annealer result.
1.2.11.) Built-in stainless wire drawing and annealing machine annealer
lubricant tanks which save the spaces and easier for copper dust cleaning.
1.2.12.) Completion of both Internal circulation / external circulation piping system with
wire draining machine pipe connectors. Machines can operate independently or with lubricant tank shared with other
fine wire drawing machine.
1.2.13.) Copper dust collectors in internal circulation pipes for collecting copper
dust of fine wire drawing machine .
1.2.14.) Color touch screen monitor for more easier operation on fine wire drawing machine
.
1.2.15.) fine wire drawing machine Precise weight-balancer type constant tension control, which overcome the disadvantage of the spring-type tension control.
1.2.16.) High accuracy fine wire drawing machine close loop speed control for constant quality products.
1.2.17.) Anti-Corrosion high accurate Forged fine wire drawing machine die holder rather than casting ones.
1.2.18.) High-frequency / High-efficiency (95% and up) transformer rather than traditional low efficiency transformer (80% maximum).
1.2.19.) Maximum fine wire drawing machine line speed achievement (2000mpm) Once the I.D. of the take-up bobbin reach the minimum I.D. of
fine wire drawing machine mechanism design requests minimum I.D.
For example, this machine is designed 2000Mpm with DIN 46397 315mm bobbin. To achieve, the mechanism design of take-up stand, the maximum rotation of take-up shaft is 4500rpm for the inner diameter of the 315mm bobbin. When this machine is utilized on 250mm bobbin , for example, the I.D. of 250mm bobbin may smaller than I.D. of 315mm bobbin , therefore when the take-up reach 4500rpm, the line speed will still lower than 2000mpm ( the line speed should be 4500rpm* 3.1416* I.D.). Under such circumstances,
fine wire drawing machine will slow down to keep the synchronization between them.
When the take-up reel I.D. is increasing due to the drawn wire rewound on the bobbin, the maximum line speed take-up bobbin is increasing as well.
Drawing machine will increase the line speed automatically to match the maximum line speed the take-up bobbin can reach until the line speed reach the maximum of the
fine wire drawing machine (that¡¦s say 2000mpm- 2500mpm) and keep the fine wire drawing machine
speed constant until the take-up bobbin is fully loaded.
IOW, the whole system of this fine wire drawing machine may operate at highest speed its mechanism can reach.
If we put this in mathematical formula , it should show like this way :
Maximum fine wire drawing machine Line speed (rpm) = Min ( mechanism design of Drawing machine maximum line speed, mechanism design of
annealing machine annealer machine the maximum fine wire drawing machine line speed it can achieve, mechanism design of take-up stand line speed)
This system won¡¦t let any parts of fine wire drawing machine
over speed. Once anyone of them has reached its maximum capacity, the machine will limit the performance of this machine and increase / decrease maximum line speed anytime once any factors which limit the maximum line speed are disengaged or activated .
In short, this fine wire drawing machine
can keep running at its highest performance automatically by internal control software (CCCS) for Users. No other machine maker can achieve except Pan-Pioneer.
1.2.20.) High-speed communication for system annealing machine annealer
and synchronization control.
By using this technology, the wiring job becomes very compact, easy for maintenance and diagnosis once failures occur. The other advantage of this
fine wire drawing machine is this high speed communication system is total immune to environment noises generated from other devices, such as SCR controller , AC inverters, or electric drills¡Ketc. The similar technology that we call it ¡§fly by wire¡¨ is also adopted on some modem vehicles such as BMW, BENZ¡Ketc.
Pan-Pioneer is the first one and the only one who use this technology on practical products and acquire great success,
Many of our customers use this machine at different materials for over at least 11/2 years without any complains about it. We are also one (and the only one) not Japanese based machine maker who is a qualified
fine wire drawing machine supplier .
1.2.21.) Remarks: all the contents listed in this quotation has been tested with oxygen-free copper and Tin-coating copper wire. Other material of wire drawing test result may not be the same as which listed Herein.
1.3.) Application :
1.3.1.) Pure Copper wire drawing
1.3.2.) Tin plated copper is suitable for apply in this fine wire drawing machine
.
1.3.3.) Brass wire (fine wire drawing machine special modifications needed)
1.6.1.) 2000 (mechanism design is 2200 , limited by the bobbin I.D.) MPM Max. (0.127 for example) for DIN 305-335mm
remark : The Maximum is limited by the I.D.(Inner Diameter) of bobbins .(For software can cover up to 2500 mpm )
1.7.) Mechanism wire drawn area reduction ratio : 9% for the final capstan, 15% for the rest. (custom-design available)
1.8.) fine wire drawing machine Number of dies: 22pcs
1.9.) Type and stages of drawing capstan :4 units of Cone type with 10 steps for each drawing capstan plus inlet and final drawing dies.
1.10.) Drawing die holders : Total two sets, each set with 10 arched die holder which are made of forged stainless steel.
1.11.) Spooler: 305/315/335 mm(OD)*127mm(ID)*214mm(W).(or custom-design) swelling type.
1.12.) Driving motor:
1.12.1.) 20HP vector type AC motor with Vector type inverter for fine wire drawing machine
1.12.2.) 10HP vector type AC motor with Vector type inverter with encoder control.
1.13.) Annealing
machine capacity: High frequency transformer system.
1.14.) Color Japanese Human-Machine Interface (MMI) control system with PLC
1.15.) ModBus high speed communication signal control system.
1.16.) Continuous annealing machine annealer device:
1.16.1.) Ultra High Frequency True RMS annealing machine annealer power control system with PWM control mode.(patented)
1.16.2.) Easy clean fine wire drawing machine stainless cooling tank with pump for circulation with optional heat exchanger and copper dust filter.
1.16.3.) Independent annealing machine annealer
curves to different wire sizes. Curves can be fine tuned if needed. CCCS system can memorize up to 20
annealing machine annealer curves which can be recalled anytime changing the wire drawn sizes.
1.16.4.) Ball type valves for easy operation
1.16.5.) annealing machine annealer 3 contact sheaves compact type.
1.16.6.) Annealing
machine 2 ultra high flow air wipers ( patented )
1.16.7.) Drawing die sequence (example)