Basically , There are two models of the this medium (intermediate) wire drawing with annealing (cable) machine . These two models are identical except One is with 17 dies and the other is just 13 dies. Which you select just depend on the inlet diameter of the copper and the Diameter of the finishing wire you would like to make.

    For instance, if you would like to draw the copper wire from inlet 3.2mm (one of the most popular size in the market) and the finishing wire is about 1.0mm (this is the size for fine wire drawing machine) , Then the 17 dies model may be your choice since the 13 dies model can not reach 1.0mm. However, if the inlet is about 2.6mm , then you should be able to select the 13 dies model instead of the 17 dies model.

    The following is the quick reference table to help you select the most suitable one for you.
The most difficult and important part of the wire drawing machine is the annealing (cable) machine annealing (cable) machine annealer system. This is also what Pan-Pioneer superior than our competitors. According the theory of how to anneal the copper wire , we can realize the quantity of the copper being annealed should be proportion to the energy the annealing (cable) machine annealer output . It seems very straightforward and easy to understand however it is very difficult , in reality , to  control the output of the annealing (cable) machine annealer linearly proportional to the line speed. Most manufacturers , based on their lack of relative knowledge , claim they also can do as what I describe above . However , they do only control either the annealing (cable) machine annealing (cable) machine annealer voltage or the annealing (cable) machine annealing (cable) machine annealer current instead of control the output power (KW/Hr) . The results of this kind of control are :

    1) The annealing (cable) machine annealing (cable) machine annealer condition of the copper during the wire drawing machine  speedup and slow down become unstable. This cause some wire need be discarded for each reel.

    2) To avoid the situation as described in 1), They have to put more energy to the annealing (cable) machine annealer to "make sure" all the wire are "soft enough or the elongation is enough". This may save some copper wire , compared to the situation 1) , however you lose more from the electricity. Meanwhile, in order to avoid the colour of the wire turning red or even black due to the extra energy being used while annealing (cable) machine annealing (cable) machine annealer , more steam or nitrogen gas (depending of the way you isolate the air from the broiling copper wire) being use and bigger cooling system is also requirement.

    3) The differences between real situation and the practical situation (most of the time is from the energy wastage due to mechanical friction) . Except for this , the power loose problem is also not neglected since the annealing (cable) machine annealing (cable) machine annealer system just like a big inductor and a small resister in parallel . This will cause the power factor far less than 1 , which means you waste a lot of energy for nothing . the  To eliminate this factor , we save all the parameters and correcting factor in our database in our CCCS system for real-time emending during the medium (intermediate) wire drawing with annealing (cable) machine annealer (cable) machine operating under any condition to make sure the lowest power wastage guarantee.

    4) The bottleneck of the whole drawing line is the capability of the annealing (cable) machine annealing (cable) machine annealing (cable) machine annealer system , however the bigger doesn't  mean better . Most of the time , the bigger means you pay much more for electrical bill but get nothing more , how to control the annealing (cable) machine annealing (cable) machine annealing (cable) machine annealer system become one of the most being proud The CCCS can do for you. With CCCS , your employees can operate the medium (intermediate) wire drawing with annealing (cable) machine easily and save your money from where you even may not tell.

    5) This annealing (cable) machine is composed of a single phase , A class annealing power transformer with annealing (cable) machine main frame. There are three annealing contact sheaves on each annealing (cable) machine. These annealing (cable) machine contact sheaves use Nickel-chromic bands as a conductor for longer life time compared to pure copper rings. This annealing power is controlled by the annealing power-control board which is a controller of SCR duty cycle of each electrical power system cycle, for example, the annealing (cable) machine power cycle is 50 / 60 HZ . if the duty cycle is 50%, which means 50% of each cycle time is "ON" and the rest are "OFF". This design is step-less and make much higher efficiency of annealing power control than the traditional way--- annealing power is controlled by which terminal you connect to the secondary side of annealing power transformer. The old design is annealing power is select by the terminals at secondary side of transformer , such as 40V, 50V, 60V. It is fixed (only 3-setp selectable only)  and generate hard wire products during ramping period (speed up / slow down).

 Nowadays, most of cable/wire makers use in-line annealing (annealer) rather than the traditional annealing (annealer) way-annealing (annealer) vacuum pot
since it is higher efficiency, lower energy cost, and better quality products.  annealing (annealer) technology become a evaluation point to wire drawing makers.

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New features of fine wire drawing machine, medium wire drawing machine, rod breakdown (cable) machine, heavy-duty rod breakdown (cable) machine, and multi-wire drawing machine include :  
No steam or Nitrogen needed for wire anti-oxidation (discolor) during annealing process. New technology of annealing power control (Patent) with fin tuned functionality for different applications (wire sizes, different materials such as tin-coated , brass wire, and production at variable speed such as ramping up and slow down)    10 tuning points for each annealing curve adjustment.    Semi-hard wire production is applicable.  
  Precise annealing power control at low line speed for hard wire elimination.  
  Precise weight-balancer type constant tension control, which overcome the disadvantage of the spring-type tension control.    High accuracy close loop speed control for constant quality products. Anti-Corrosion high accurate Forged die holder rather than casting ones. High-frequency / High-efficiency (95% and up) transformer rather than traditional low efficiency transformer (80% maximum).    Maximum line speed achievement (2000mpm) Once the I.D. of the take-up bobbin reach the minimum I.D. of fine wire drawing machine mechanism design requests minimum I.D.  For example, This (cable) machine is designed 2000Mpm with DIN 46397 315mm bobbin. To achieve , the mechanism design of take-up stand, the maximum rotation of take-up shaft is 4500rpm for the inner diameter of the 315mm bobbin. When this (cable) machine is utilized on 250mm bobbin , for example, the I.D. of 250mm bobbin may smaller than I.D. of 315mm bobbin , therefore when the take-up reach 4500rpm, the line speed will still lower than 2000mpm ( the line speed should be 4500rpm* 3.1416* I.D.). Under such circumstance , Wire drawing machine will slow down to keep the synchronization between them.  When the take-up reel I.D. is increasing due to the drawn wire rewound on the bobbin, the maximum line speed take-up bobbin is increasing as well. drawing machine will increase the line speed automatically to match the maximum line speed the take-up bobbin can reach until the line speed reach the maximum of the wire drawing machine (that¡¦s say 2000mpm- 2500mpm) and keep the speed constant until the take-up bobbin is fully loaded.  IOW, the whole system of this fine wire drawing machine may operate at highest speed its mechanism can reach.  If we put this in mathematical formula , it should show like this way :

Maximum Line speed (rpm) = Min ( mechanism design of drawing machine maximum line speed, mechanism design of Annealing (cable) machine the maximum line speed it can achieve, mechanism design of take-up stand line speed)
  This system won¡¦t let any parts of this (cable) machine over speed. Once anyone of them has reached its maximum capacity, the (cable) machine will limit the performance of this (cable) machine and increase / decrease maximum line speed anytime once any factors which limit the maximum line speed are disengaged or activated .  In short, this (cable) machine can keep running at its highest performance automatically by internal control software (CCCS) for Users. No other (cable) machine maker can achieve except Pan-Pioneer. High-speed communication for system annealing and synchronization control.
  By using this technology, the wiring job becomes very compact, easy for maintenance and diagnosis once failures occur. The other advantage of this system is this high speed communication system is total immune to environment noises generated from other devices, such as SCR controller , (cable) machines inverters, or electric drills¡Ketc. The similar technology that we call it ¡§fly by wire¡¨ is also adopted on some modem vehicles such as BMW, BENZ¡Ketc.

  Pan-Pioneer is the first one and the only one who use this technology on practical products and acquire great success, Sumitomo, Hitachi, Bangkok auto wire, Sucaco Indonesia, and Data power¡Kuse this (cable) machine at different materials for over at least 11/2 years without any complains about it. We are also one (and the only one) not Japanese based (cable) machine maker who is a qualified drawing machine supplier of many enterprises.

120mm wire drawing machine 

Main specification: 

Application: PVC/LDPE/XLPE cable wire drawing.New Features: 

CCCS Temperature control system. All temperature is integrated in CCCS system one temperature sensor box which simplify the wiring job ,maintenance and error diagnosis.RS485 communication technology applied instead of traditional thermal couple signal transmission, which is interfered easily. 

  Laser gauge with Line speed close loop control unit which is utilized when take-up reel changeover happen , slowing down the line speed with keeping constant cable diameter. Either operator press ¡§changeover¡¨ push button or Counter ¡§full length¡¨ being reached will activate the reel changeover instruction. Human-Error Elimination: CCCS will check the parameters set by User and will generate warning signal to User. Safety interlock: all the emergency, error signals, and failure are interlock, anyone of them generated will cause (cable) machine stop. CCCS will diagnosis the system and display the solution of termination.Dia. of screw: 120mm OD. Screw: BM type, L/D: 24,  C/R=2.8Capacity: 600kg/ Hr(PVC), 350kg/Hr (LDPE, XLPE) Screw RPM: 10-80RPM Cross head: 60mm OD centricity adjustable.  

Temperature controller: Touch Screen Monitor + PLC + RS485communication system Softwree : CCCS (Centrical Computerize Control System) wire drawing machines Driving system :system: Extruder mainframe : (cable) machines wire drawing machines with Drive Caterpillar : (cable) machines wire drawing machines with DriveOther Driving System : (cable) machines wire drawing machines with Inverter Main Driven wire drawing machines: 120mm Extruder :150HP (cable) machines wire drawing machines for extruder Caterpillar : 10HP (cable) machines wire drawing machines 

Portal type Take-up : 2HP (cable) machines wire drawing machines with encoder and Inverter close Loop control (cable) machine composition:1250mm compact cantilever payoff    4sets wire virbation absorber 4sets Guide Roller Device     1set 

Main frame of 120mm extruder   1set PVC / DPE multi-purpose screw and barrel      1set Heating and cooling system Frame of supporter Temperature controller: Touch Screen Monitor + PLC + RS485communication system (CCCS system) (cable) machines wire drawing machines with Driver Transmission gear Box with lubricant circulation device Operation Panel Electrical cabinet 35mm centricity adjustable type X-head    1set U14 self centering crosshead (with color strip) 1set Auto loader & hopper   1setOperation panel    1set2000Kg caterpillar        1set 600mm dual wheel capstan 1set Laser Gauge for diameter measurement   1set(not included) Spark tester   1set Plasticcolor    1set(not included) Pressure gauge    1set
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  1600mm Dual cantilever take-up        1setLength Counter     1setRemark : Item 2.14 and 2.16 are specified by Buyer therefore the price doesn¡¦t include these two items. For more information of all items showing above, please refer to ¡§Detail Specification of 12mm/90mm/60mm wire drawing machine¡¨ section at the end of wire drawing section. 90mm + 40mm wire drawing machine line Main Specification Insulation: For PVC / PE / XLPE wire drawing with co-extruder wihci is for cable color strip . 

New Features: CCCS Temperature control system. All temperature is integrated in CCCS system one temperature sensor box, which simplify the wiring job, maintenance and error diagnosis. 

RS485 communication technology applied instead of traditional thermal couple signal transmission which is interfered easily. Laser Gauge with Line speed close loop control unit which is utilized when take-up reel changeover happen, slowing down the line speed and keeping constant cable diameter (option) Either operator press ¡§changeover¡¨ push button or Counter ¡§full length¡¨ being reached will activate the reel changeover instruction. Adjustable position (centering) of 40mm co-extruder for easy operation. 

Quick color change device is equipped. Human-Error Elimination: CCCS will check the parameters set by User and will generate warning signals to User Safety interlock: all the emergency, error signals, and failure are interlock, anyone of them generated will cause (cable) machine stop. CCCS will diagnosis the system and display the solution of termination. Sheathing: 2 to 3 cores NYMHY : 2x1.5, 2x2.5, 3x1.5, 3x2.5 sq. mm. Flat wires: NYIFY with max. sheathed outside sizes:4.4x12.5 mm , 5x13.5mm , 4.4x19mm , 5.5x21.5mm . 

Flat acc. to BS6004: 4.4x7.5mm , 2x8.4mm , 4.4x9.8mm , 5.2x11.5mm .Materials: For wire drawing of PVC, PE, NYLON, and LSHF material. (cable) machine Composition: Cantilever wire drawing machines driven type payoff 630 to 1250 mm with Dancer 3sets 

Entry guiding unit.  1set Horizontal extruder 90mm mainframe        1set Operation control system     1set CCCS ( PLC + Touch Screen monitor which include temperature controller )
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Hopper and auto loader for 90mm extruder       1set Plastic coulour head     not included (Taiwan made if possible) 35mm cross head 1set U14 self-centering crosshead (include color strip)     1set 

Extra screws LSHF PE        1pc 40mm extruder.     1set Plasticolor for above extruder (not included) Stainless cooling trough      1set Ink printing (cable) machine      1set 800mm Dual-Wheel capstan       1setHorizontal accumulator (extra length)  1set 

1600mm dual cantilever      2sets Laser Diameter Gauge with Diameter controller      1set(not included) Spark tester(up to 50mm)    1set Length measuring counter.  1set Pressure gauge    1set Remark : Item 2.11 and 2.17 are specified by Buyer therefore the price doesn¡¦t include these two items. For more information of all items showing above, please refer to ¡§Detail Specification of 12mm/90mm/60mm wire drawing machine¡¨ section at the end of wire drawing section.  

60mm Complete wire drawing machine with 40mm Nylon co-extruder  Main specification: Application: Hi-Speed wire drawing for stranded and solid conductor. New Features: CCCS Temperature control system. All temperature is integrated in CCCS system one temperature sensor box, which simplify the wiring job, maintenance and error diagnosis. RS485 communication technology applied instead of traditional thermal couple signal transmission which is interfered easily. Laser Gauge with Line speed close loop control unit which is utilized when take-up reel changeover happen, slowing down the line speed and keeping constant cable diameter (option) Either operator press ¡§changeover¡¨ push button or Counter ¡§full length¡¨ being reached will activate the reel changeover instruction.Adjustable position (centering) of 40mm co-extruder for easy operation. 

Quick color change device design. 4-way adjustable centering of 40mm co-extruder (Nylon) for easy operation.¡@