Pan-Pioneer is a leading company of
wire drawing machine maker.
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PAN-PIONEER Co., Ltd. |
Medium Wire drawing machine with In-Line Annealing (Annealer)
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Medium Drawing is one of the most popular medium (intermediate) wire drawing with annealing
(cable) machine in the Cable/wire
manufacturers. The reason is if someone want to involve in this business
but short of capital . Then this is the top urgent investment due to the
low cost and variety of usages.
Basically , There are two models of the this medium (intermediate) wire drawing with annealing (cable) machine . These two models are identical except One is with 17 dies and the other is just 13 dies. Which you select just depend on the inlet diameter of the copper and the Diameter of the finishing wire you would like to make. For instance, if you would like to draw the copper wire from inlet 3.2mm (one of the most popular size in the market) and the finishing wire is about 1.0mm (this is the size for fine wire drawing machine) , Then the 17 dies model may be your choice since the 13 dies model can not reach 1.0mm. However, if the inlet is about 2.6mm , then you should be able to select the 13 dies model instead of the 17 dies model. The following is the quick
reference table to help you select the most suitable one for you. 1) The annealing (cable) machine annealing (cable) machine annealer condition of the copper during the wire drawing machine speedup and slow down become unstable. This cause some wire need be discarded for each reel. 2) To avoid the situation as described in 1), They have to put more energy to the annealing (cable) machine annealer to "make sure" all the wire are "soft enough or the elongation is enough". This may save some copper wire , compared to the situation 1) , however you lose more from the electricity. Meanwhile, in order to avoid the colour of the wire turning red or even black due to the extra energy being used while annealing (cable) machine annealing (cable) machine annealer , more steam or nitrogen gas (depending of the way you isolate the air from the broiling copper wire) being use and bigger cooling system is also requirement. 3) The differences between real situation and the practical situation (most of the time is from the energy wastage due to mechanical friction) . Except for this , the power loose problem is also not neglected since the annealing (cable) machine annealing (cable) machine annealer system just like a big inductor and a small resister in parallel . This will cause the power factor far less than 1 , which means you waste a lot of energy for nothing . the To eliminate this factor , we save all the parameters and correcting factor in our database in our CCCS system for real-time emending during the medium (intermediate) wire drawing with annealing (cable) machine annealer (cable) machine operating under any condition to make sure the lowest power wastage guarantee. 4) The bottleneck of the whole drawing line is the capability of the annealing (cable) machine annealing (cable) machine annealing (cable) machine annealer system , however the bigger doesn't mean better . Most of the time , the bigger means you pay much more for electrical bill but get nothing more , how to control the annealing (cable) machine annealing (cable) machine annealing (cable) machine annealer system become one of the most being proud The CCCS can do for you. With CCCS , your employees can operate the medium (intermediate) wire drawing with annealing (cable) machine easily and save your money from where you even may not tell. 5) This annealing (cable) machine is composed of a single phase , A class annealing power transformer with annealing (cable) machine main frame. There are three annealing contact sheaves on each annealing (cable) machine. These annealing (cable) machine contact sheaves use Nickel-chromic bands as a conductor for longer life time compared to pure copper rings. This annealing power is controlled by the annealing power-control board which is a controller of SCR duty cycle of each electrical power system cycle, for example, the annealing (cable) machine power cycle is 50 / 60 HZ . if the duty cycle is 50%, which means 50% of each cycle time is "ON" and the rest are "OFF". This design is step-less and make much higher efficiency of annealing power control than the traditional way--- annealing power is controlled by which terminal you connect to the secondary side of annealing power transformer. The old design is annealing power is select by the terminals at secondary side of transformer , such as 40V, 50V, 60V. It is fixed (only 3-setp selectable only) and generate hard wire products during ramping period (speed up / slow down). 1)60KVA annealing (annealer) (cable) machine 2) 75KVA annealing (annealer) (cable) machine 3) 90KVA annealing (annealer) (cable) machine 4) 120KVA annealing (annealer) (cable) machine.annealing (annealer) (cable) machine power is controlled by SCR triggering angle which is from annealing (annealer) angle 0 to annealing (annealer) angle 180 after AC power transformed to DC by a "rectifier". annealing (annealer) control is a critical topic before since electronic technology is still far behind the requirement. Nowadays, annealing (annealer) power control is achieved by a precise and complex math calculation . Nowadays, most of cable/wire makers use in-line
annealing (annealer) rather
than the traditional annealing (annealer) way-annealing (annealer) vacuum pot ¡@ |
Pan-Pioneer is a copper aluminum Wire
drawing machine, rod breakdown (cable) machine, continuous annealing (cable) machine, and
annealer (cable) machine maker. Items include fine wire drawing machine, medium
wire drawing machine, rod breakdown (cable) machine, extra heavy duty wire
drawing machine. For each one of them can equipped with in-line
continuous annealing which make production higher efficiency and easier
operation. Pan-Pioneer is a copper aluminum Wire
drawing machine, rod
breakdown (cable) machine, continuous annealing (cable) machine, and annealer
(cable) machine maker, which Items include fine wire drawing machine, medium wire
drawing machine, rod breakdown (cable) machine, extra heavy duty
wire drawing
and latest promoted Multi-wire drawing machine. For each one of them can equipped with in-line continuous annealing which make production higher efficiency and easier operation. Pan-Pioneer is a copper aluminum Wire drawing machine, rod breakdown (cable) machine, continuous annealing (cable) machine, and annealer (cable) machine maker. Items include fine wire drawing machine, medium wire drawing machine, rod breakdown (cable) machine, extra heavy duty wire drawing machine. For each one of them can equipped with either annealer or not. Sometime for intermediate wire drawing machine and Fine wire drawing machine which make products of different materials, such as aluminum wire, alloy wire , brass wire, tin-coated wire. Except this since Pan-Pioneer brand new annealing technology which can make annealing curves different from wire size, different material, different line speed, and even different temperature as well by fine tuning functionality is offered in this system. Our wire drawing machines are all completed unit, In other words, once you buy this (cable) machine from us, you also get over 4 decades cable manufacturing experience, which you would never get from other (cable) machine makers. New features of fine wire drawing machine,
medium wire drawing machine, rod breakdown (cable) machine, heavy-duty rod
breakdown (cable) machine, and multi-wire drawing machine include : 120mm wire drawing machine Main specification: Application: PVC/LDPE/XLPE cable wire drawing.New Features: CCCS Temperature control system. All temperature is integrated in CCCS system one temperature sensor box which simplify the wiring job ,maintenance and error diagnosis.RS485 communication technology applied instead of traditional thermal couple signal transmission, which is interfered easily. Laser gauge with Line speed close loop control unit which is utilized when take-up reel changeover happen , slowing down the line speed with keeping constant cable diameter. Either operator press ¡§changeover¡¨ push button or Counter ¡§full length¡¨ being reached will activate the reel changeover instruction. Human-Error Elimination: CCCS will check the parameters set by User and will generate warning signal to User. Safety interlock: all the emergency, error signals, and failure are interlock, anyone of them generated will cause (cable) machine stop. CCCS will diagnosis the system and display the solution of termination.Dia. of screw: 120mm OD. Screw: BM type, L/D: 24, C/R=2.8Capacity: 600kg/ Hr(PVC), 350kg/Hr (LDPE, XLPE) Screw RPM: 10-80RPM Cross head: 60mm OD centricity adjustable. Temperature controller: Touch Screen Monitor + PLC + RS485communication system Softwree : CCCS (Centrical Computerize Control System) wire drawing machines Driving system :system: Extruder mainframe : (cable) machines wire drawing machines with Drive Caterpillar : (cable) machines wire drawing machines with DriveOther Driving System : (cable) machines wire drawing machines with Inverter Main Driven wire drawing machines: 120mm Extruder :150HP (cable) machines wire drawing machines for extruder Caterpillar : 10HP (cable) machines wire drawing machines Portal type Take-up : 2HP (cable) machines wire drawing machines with encoder and Inverter close Loop control (cable) machine composition:1250mm compact cantilever payoff 4sets wire virbation absorber 4sets Guide Roller Device 1set Main frame of
120mm extruder 1set PVC / DPE multi-purpose screw and barrel
1set Heating and cooling system Frame of supporter Temperature controller:
Touch Screen Monitor + PLC + RS485communication system (CCCS system) (cable) machines
wire drawing machines with Driver Transmission gear Box with lubricant
circulation device Operation Panel Electrical cabinet 35mm centricity
adjustable type X-head 1set U14 self centering crosshead
(with color strip) 1set Auto loader & hopper 1setOperation
panel 1set2000Kg caterpillar
1set 600mm dual wheel capstan 1set Laser Gauge for diameter measurement
1set(not included) Spark tester 1set Plasticcolor
1set(not included) Pressure gauge 1set 1600mm Dual cantilever take-up 1setLength Counter 1setRemark : Item 2.14 and 2.16 are specified by Buyer therefore the price doesn¡¦t include these two items. For more information of all items showing above, please refer to ¡§Detail Specification of 12mm/90mm/60mm wire drawing machine¡¨ section at the end of wire drawing section. 90mm + 40mm wire drawing machine line Main Specification Insulation: For PVC / PE / XLPE wire drawing with co-extruder wihci is for cable color strip . New Features: CCCS Temperature control system. All temperature is integrated in CCCS system one temperature sensor box, which simplify the wiring job, maintenance and error diagnosis. RS485 communication technology applied instead of traditional thermal couple signal transmission which is interfered easily. Laser Gauge with Line speed close loop control unit which is utilized when take-up reel changeover happen, slowing down the line speed and keeping constant cable diameter (option) Either operator press ¡§changeover¡¨ push button or Counter ¡§full length¡¨ being reached will activate the reel changeover instruction. Adjustable position (centering) of 40mm co-extruder for easy operation. Quick color change device is equipped. Human-Error Elimination: CCCS will check the parameters set by User and will generate warning signals to User Safety interlock: all the emergency, error signals, and failure are interlock, anyone of them generated will cause (cable) machine stop. CCCS will diagnosis the system and display the solution of termination. Sheathing: 2 to 3 cores NYMHY : 2x1.5, 2x2.5, 3x1.5, 3x2.5 sq. mm. Flat wires: NYIFY with max. sheathed outside sizes:4.4x12.5 mm , 5x13.5mm , 4.4x19mm , 5.5x21.5mm . Flat acc. to BS6004: 4.4x7.5mm , 2x8.4mm , 4.4x9.8mm , 5.2x11.5mm .Materials: For wire drawing of PVC, PE, NYLON, and LSHF material. (cable) machine Composition: Cantilever wire drawing machines driven type payoff 630 to 1250 mm with Dancer 3sets Entry guiding
unit. 1set Horizontal extruder 90mm mainframe
1set Operation control system 1set CCCS ( PLC + Touch
Screen monitor which include temperature controller ) Hopper and auto loader for 90mm extruder 1set Plastic coulour head not included (Taiwan made if possible) 35mm cross head 1set U14 self-centering crosshead (include color strip) 1set Extra screws LSHF PE 1pc 40mm extruder. 1set Plasticolor for above extruder (not included) Stainless cooling trough 1set Ink printing (cable) machine 1set 800mm Dual-Wheel capstan 1setHorizontal accumulator (extra length) 1set 1600mm dual cantilever 2sets Laser Diameter Gauge with Diameter controller 1set(not included) Spark tester(up to 50mm) 1set Length measuring counter. 1set Pressure gauge 1set Remark : Item 2.11 and 2.17 are specified by Buyer therefore the price doesn¡¦t include these two items. For more information of all items showing above, please refer to ¡§Detail Specification of 12mm/90mm/60mm wire drawing machine¡¨ section at the end of wire drawing section. 60mm Complete wire drawing machine with 40mm Nylon co-extruder Main specification: Application: Hi-Speed wire drawing for stranded and solid conductor. New Features: CCCS Temperature control system. All temperature is integrated in CCCS system one temperature sensor box, which simplify the wiring job, maintenance and error diagnosis. RS485 communication technology applied instead of traditional thermal couple signal transmission which is interfered easily. Laser Gauge with Line speed close loop control unit which is utilized when take-up reel changeover happen, slowing down the line speed and keeping constant cable diameter (option) Either operator press ¡§changeover¡¨ push button or Counter ¡§full length¡¨ being reached will activate the reel changeover instruction.Adjustable position (centering) of 40mm co-extruder for easy operation. Quick color change device design. 4-way adjustable centering of 40mm co-extruder (Nylon) for easy operation.¡@ |