Wire Drawing Machine Series

Pan-Pioneer promote the latest model of copper / Aluminum / Brass wire drawing machine with proud in 2005 Singapore wire/tube exhibition. Starting from fine wire drawing machine (DC series), intermediate (medium) wire drawing machine (DB Series), heavy-duty rod breakdown machine (DA Series), to multi-wire drawing machine (DM Series), Pan-Pioneer provide wire drawing machines with high performance with reasonable price to our customers.  

The second stage for wire drawing process is medium wire drawing machine with continuous annealing devices. This machine is for further drawing  the wire into smaller sizes. Our medium wire drawing machine are available for copper / tinning / brass wire with minor modifications required. Pan-Pioneer will revise our machine based on the characteristic of the material customers would like to make. From copper wire, tinning wire, enameling wire, to wire-cut brass wire Pan-Pioneer has proper solutions for different applications.

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Pan-Pioneer devote a lot of efforts to research and develop wire drawing machine with latest technology refi.  For example, Starting from our Heavy-Duty Rod Breakdown machine , we offer many alternatives, such as traditional Single motor driven model , Twin motor system with quick change / high speed selectable , to independent motor driven model are all available .Continuous Annealing device is also an option which supply In-Line process functionality. This machine can also co-operate with varieties of takeup models , such as single spooler , dual spooler with auto changeover devices, and static down coiler,

  Since the products are so fine and the machine is running at much higher speed then other wire drawing processes , such as rod breakdown machine and medium wire drawing machine, an accurate in-line annealing control become the bottleneck of developing fine wire drawing machine. That is why most of the wire factory use vacuum chamber instead of in-line annealing . It is a flaw using such a low technology for annealing since it is a low efficient and out-of-date production method. To overcome this difficulty, Pan-Pioneer promote our new model of fine wire drawing machine with our latest technology ¡V High frequency annealing system.(Patent Applying)

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Our rod breakdown machine offers the flexibilities to our customers. In-line continuous annealing is also an option, the capacity of annealing is up to 400KVA with special cooling system for high speed operation.

The final stage for wire drawing process is fine wire drawing machine. Even though it is the most neglected part during the drawing process however it is the most critical part of the whole drawing process. Your production line will be choked without high speed, good quality , and reliable fine wire drawing machine. The most critical part to evaluate a good fine wire drawing machine is how to make a good in-line annealing process.

By using the high frequency pulse which controlled by the PWM technology for annealing, Pan-Pioneer new technology can reach much higher accurate power control capacity than other makers can do . Except this, Our system is also offer S curve fine tuning functionality for machine which is operated under different environments, different sizes or different material. Our system provide up to 20 different S curve database and operator can recall these stored S curve from our control system for operation if necessary.  

  Pan-Pioneer is a copper aluminum Wire drawing machine, rod breakdown machine, continuous annealing machine, and annealing machine maker. Items include fine wire drawing machine, medium wire drawing machine, rod breakdown machine, extra heavy duty wire drawing machine. For each one of them can equipped with in-line continuous annealing which make production higher efficiency and easier operation. Pan-Pioneer is a copper aluminum Wire drawing machine, rod breakdown machine, continuous annealing machine, and annealing machine maker. Items include fine wire drawing machine, medium wire drawing machine, rod breakdown machine, extra heavy duty wire drawing machine. For each one of them can equipped with in-line continuous annealing which make production higher efficiency and easier operation. Pan-Pioneer is a copper aluminum Wire drawing machine, rod breakdown machine, continuous annealing machine, and annealing machine maker. Items include fine wire drawing machine, medium wire drawing machine, rod breakdown machine, extra heavy duty wire drawing machine. For each one of them can equipped with in-line continuous annealing which make production higher efficiency and easier operation. Pan-Pioneer is a copper aluminum Wire drawing machine, rod breakdown machine, continuous annealing machine, and annealing machine maker. Items include fine wire drawing machine, medium wire drawing machine, rod breakdown machine, extra heavy duty wire drawing machine. For each one of them can equipped with in-line continuous annealing which make production higher efficiency and easier operation.

The final one and a most special one Pan-Pioneer promote is multi-wire drawing machine-DM Series. This machine is most suitable for enameling wires or the automotive wires since the huge quantities of bare copper wires are demanded. The traditional multi-wire drawing machine are extremely expensive and only few of machinery maker can offer this kind of machine. Now multi-wire drawing machine is no more a dream to budget buyer since we develop a new model of multi-wire drawing machine with low cost. Compare to the costs of traditional multi-wire drawing machine, the price our new multi-wire drawing machine is one third of their price only. Pan-Pioneer does not sacrifice the quality of our machines just because its low price but offer a reliable machine instead.

One flexibility of DM Series is the number of drawing dies and the number of wires being drawn at once are adjustable, It is a custom-design for customer different application therefore there is no standard model can be specified.

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  Pan-Pioneer is a copper aluminum Wire drawing (cable) machine, rod breakdown (cable) machine, continuous annealing (cable) machine, and annealer (cable) machine maker. Items include fine wire drawing (cable) machine, medium wire drawing (cable) machine, rod breakdown (cable) machine, extra heavy duty wire drawing (cable) machine. For each one of them can equipped with in-line continuous annealing which make production higher efficiency and easier operation. Pan-Pioneer is a copper aluminum Wire drawing (cable) machine, rod breakdown (cable) machine, continuous annealing (cable) machine, and annealer (cable) machine maker, which Items include fine wire drawing (cable) machine, medium wire drawing (cable) machine, rod breakdown (cable) machine, extra heavy duty wire drawing and latest promoted Multi-wire drawing (cable) machine.

    For each one of them can equipped with in-line continuous annealing which make production higher efficiency and easier operation. Pan-Pioneer is a copper aluminum Wire drawing (cable) machine, rod breakdown (cable) machine, continuous annealing (cable) machine, and annealer (cable) machine maker. Items include fine wire drawing (cable) machine, medium wire drawing (cable) machine, rod breakdown (cable) machine, extra heavy duty wire drawing (cable) machine.    For each one of them can equipped with either annealer or not. Sometime for intermediate wire drawing (cable) machine and Fine wire drawing (cable) machine which make products of different materials, such as aluminum wire, alloy wire , brass wire, tin-coated wire.
  Except this since Pan-Pioneer brand new annealing technology which can make annealing curves different from wire size, different material, different line speed, and even different temperature as well by fine tuning functionality is offered in this system.
  Our wire drawing (cable) machines are  all completed unit, In other words, once you buy this (cable) machine from us, you also get over 4 decades cable manufacturing experience, which you would never get from other (cable) machine makers.

New features of fine wire drawing (cable) machine, medium wire drawing (cable) machine, rod breakdown (cable) machine, heavy-duty rod breakdown (cable) machine, and multi-wire drawing (cable) machine include :  
No steam or Nitrogen needed for wire anti-oxidation (discolor) during annealing process. New technology of annealing power control (Patent) with fin tuned functionality for different applications (wire sizes, different materials such as tin-coated , brass wire, and production at variable speed such as ramping up and slow down)    10 tuning points for each annealing curve adjustment.    Semi-hard wire production is applicable.  
  Precise annealing power control at low line speed for hard wire elimination.  
  Precise weight-balancer type constant tension control, which overcome the disadvantage of the spring-type tension control. High accuracy close loop speed control for constant quality products.

   Anti-Corrosion high accurate Forged die holder rather than casting ones. High-frequency / High-efficiency (95% and up) transformer rather than traditional low efficiency transformer (80% maximum).    Maximum line speed achievement (2000mpm) Once the I.D. of the take-up bobbin reach the minimum I.D. of fine wire drawing (cable) machine mechanism design requests minimum I.D.  For example, This (cable) machine is designed 2000Mpm with DIN 46397 315mm bobbin. To achieve , the mechanism design of take-up stand, the maximum rotation of take-up shaft is 4500rpm for the inner diameter of the 315mm bobbin. When this (cable) machine is utilized on 250mm bobbin , for example, the I.D. of 250mm bobbin may smaller than I.D. of 315mm bobbin , therefore when the take-up reach 4500rpm, the line speed will still lower than 2000mpm ( the line speed should be 4500rpm* 3.1416* I.D.). Under such circumstance , Wire drawing (cable) machine will slow down to keep the synchronization between them.  When the take-up reel I.D. is increasing due to the drawn wire rewound on the bobbin, the maximum line speed take-up bobbin is increasing as well. Drawing (cable) machine will increase the line speed automatically to match the maximum line speed the take-up bobbin can reach until the line speed reach the maximum of the wire drawing (cable) machine (that¡¦s say 2000mpm- 2500mpm) and keep the speed constant until the take-up bobbin is fully loaded.  IOW, the whole system of this fine wire drawing (cable) machine may operate at highest speed its mechanism can reach.  If we put this in mathematical formula , it should show like this way :

Maximum Line speed (rpm) = Min ( mechanism design of Drawing (cable) machine maximum line speed, mechanism design of Annealing (cable) machine the maximum line speed it can achieve, mechanism design of take-up stand line speed)
  This system won¡¦t let any parts of this (cable) machine over speed. Once anyone of them has reached its maximum capacity, the (cable) machine will limit the performance of this (cable) machine and increase / decrease maximum line speed anytime once any factors which limit the maximum line speed are disengaged or activated .  In short, this (cable) machine can keep running at its highest performance automatically by internal control software (CCCS) for Users. No other (cable) machine maker can achieve except Pan-Pioneer. High-speed communication for system annealing and synchronization control.

  By using this technology, the wiring job becomes very compact, easy for maintenance and diagnosis once failures occur. The other advantage of this system is this high speed communication system is total immune to environment noises generated from other devices, such as SCR controller , (cable) machines inverters, or electric drills¡Ketc. The similar technology that we call it ¡§fly by wire¡¨ is also adopted on some modem vehicles such as BMW, BENZ¡Ketc.

  Pan-Pioneer is the first one and the only one who use this technology on practical products and acquire great success, Sumitomo, Hitachi, Bangkok auto wire, Sucaco Indonesia, and Data power¡Kuse this (cable) machine at different materials for over at least 11/2 years without any complains about it. We are also one (and the only one) not Japanese based (cable) machine maker who is a qualified drawing (cable) machine supplier of many enterprises.

120mm wire drawing (cable) machine 

Main specification: 

Application: PVC/LDPE/XLPE cable wire drawing.New Features: 

CCCS Temperature control system. All temperature is integrated in CCCS system one temperature sensor box which simplify the wiring job ,maintenance and error diagnosis.RS485 communication technology applied instead of traditional thermal couple signal transmission, which is interfered easily. 

  Laser gauge with Line speed close loop control unit which is utilized when take-up reel changeover happen , slowing down the line speed with keeping constant cable diameter. Either operator press ¡§changeover¡¨ push button or Counter ¡§full length¡¨ being reached will activate the reel changeover instruction. Human-Error Elimination: CCCS will check the parameters set by User and will generate warning signal to User. Safety interlock: all the emergency, error signals, and failure are interlock, anyone of them generated will cause (cable) machine stop. CCCS will diagnosis the system and display the solution of termination.Dia. of screw: 120mm OD. Screw: BM type, L/D: 24,  C/R=2.8Capacity: 600kg/ Hr(PVC), 350kg/Hr (LDPE, XLPE) Screw RPM: 10-80RPM Cross head: 60mm OD centricity adjustable.  

Temperature controller: Touch Screen Monitor + PLC + RS485communication system Softwree : CCCS (Centrical Computerize Control System) wire drawing (cable) machines Driving system :system: wire drawing machine mainframe : (cable) machines wire drawing (cable) machines with Drive Caterpillar : (cable) machines wire drawing (cable) machines with DriveOther Driving System : (cable) machines wire drawing (cable) machines with Inverter Main Driven wire drawing (cable) machines: 120mm wire drawing machine :150HP (cable) machines wire drawing (cable) machines for wire drawing machine Caterpillar : 10HP (cable) machines wire drawing (cable) machines 

Portal type Take-up : 2HP (cable) machines wire drawing (cable) machines with encoder and Inverter close Loop control (cable) machine composition:1250mm compact cantilever payoff    4sets wire virbation absorber 4sets Guide Roller Device     1set 

Main frame of 120mm wire drawing machine   1set PVC / DPE multi-purpose screw and barrel      1set Heating and cooling system Frame of supporter Temperature controller: Touch Screen Monitor + PLC + RS485communication system (CCCS system) (cable) machines wire drawing (cable) machines with Driver Transmission gear Box with lubricant circulation device Operation Panel Electrical cabinet 35mm centricity adjustable type X-head    1set U14 self centering crosshead (with color strip) 1set Auto loader & hopper   1setOperation panel    1set2000Kg caterpillar        1set 600mm dual wheel capstan 1set Laser Gauge for diameter measurement   1set(not included) Spark tester   1set Plasticcolor    1set(not included) Pressure gauge    1set
 

  1600mm Dual cantilever take-up        1setLength Counter     1setRemark : Item 2.14 and 2.16 are specified by Buyer therefore the price doesn¡¦t include these two items. For more information of all items showing above, please refer to ¡§Detail Specification of 12mm/90mm/60mm wire drawing (cable) machine¡¨ section at the end of wire drawing section. 90mm + 40mm wire drawing (cable) machine line Main Specification Insulation: For PVC / PE / XLPE wire drawing with co-wire drawing machine wihci is for cable color strip . 

New Features: CCCS Temperature control system. All temperature is integrated in CCCS system one temperature sensor box, which simplify the wiring job, maintenance and error diagnosis. 

RS485 communication technology applied instead of traditional thermal couple signal transmission which is interfered easily. Laser Gauge with Line speed close loop control unit which is utilized when take-up reel changeover happen, slowing down the line speed and keeping constant cable diameter (option) Either operator press ¡§changeover¡¨ push button or Counter ¡§full length¡¨ being reached will activate the reel changeover instruction. Adjustable position (centering) of 40mm co-wire drawing machine for easy operation. 

Quick color change device is equipped. Human-Error Elimination: CCCS will check the parameters set by User and will generate warning signals to User Safety interlock: all the emergency, error signals, and failure are interlock, anyone of them generated will cause (cable) machine stop. CCCS will diagnosis the system and display the solution of termination. Sheathing: 2 to 3 cores NYMHY : 2x1.5, 2x2.5, 3x1.5, 3x2.5 sq. mm. Flat wires: NYIFY with max. sheathed outside sizes:4.4x12.5 mm , 5x13.5mm , 4.4x19mm , 5.5x21.5mm . 

Flat acc. to BS6004: 4.4x7.5mm , 2x8.4mm , 4.4x9.8mm , 5.2x11.5mm .Materials: For wire drawing of PVC, PE, NYLON, and LSHF material. (cable) machine Composition: Cantilever wire drawing (cable) machines driven type payoff 630 to 1250 mm with Dancer 3sets 

Entry guiding unit.  1set Horizontal wire drawing machine 90mm mainframe        1set Operation control system     1set CCCS ( PLC + Touch Screen monitor which include temperature controller )
 

Hopper and auto loader for 90mm wire drawing machine       1set Plastic coulor head     not included (Taiwan made if possible) 35mm cross head 1set U14 self-centering crosshead (include color strip)  

Dosing machine for above wire drawing machine (not included) Stainless cooling trough    

Ink printing (cable) machine 

800mm Dual-Wheel capstan  

Horizontal accumulator (extra length)  

1600mm dual cantilever  , Laser Diameter Gauge with Diameter controller. Spark tester (up to 50mm)  Length measuring counter.  Pressure gauge. Remark : Item 2.11 and 2.17 are specified by Buyer therefore the price doesn¡¦t include these two items. For more information of all items showing above, please refer to ¡§Detail Specification of 12mm/90mm/60mm wire drawing (cable) machine¡¨ section at the end of wire drawing section.  

60mm Complete wire drawing (cable) machine with 40mm Nylon co-wire drawing machine  Main specification: Application: Hi-Speed wire drawing for stranded and solid conductor. New Features: CCCS Temperature control system. All temperature is integrated in CCCS system one temperature sensor box, which simplify the wiring job, maintenance and error diagnosis. RS485 communication technology applied instead of traditional thermal couple signal transmission which is interfered easily. Laser Gauge with Line speed close loop control unit which is utilized when take-up reel changeover happen, slowing down the line speed and keeping constant cable diameter (option) Either operator press ¡§changeover¡¨ push button or Counter ¡§full length¡¨ being reached will activate the reel changeover instruction Adjustable position (centering) of 40mm co-wire drawing machine for easy operation. 

Quick color change device design. 4-way adjustable centering of 40mm co-wire drawing machine (Nylon) for easy operation.