[Back to Pan-Pioneer Main page]                                     Pan-Pioneer Co., Ltd.
pan-Pioneer is a copper aluminum Wire drawing machine, rod breakdown machine, continuous annealing machine, and annealer machine maker. Items include fine wire drawing machine, medium wire drawing machine, rod breakdown machine, extra heavy duty wire drawing machine and multi-wire drawing machine. For each one of them can equipped with in-line continuous annealing which make production higher efficiency and easier operation. Pan-Pioneer is also a custom-design workstation which supply customers the special services. These custom-design includes, for wire drawing machine series, include  copper aluminum Wire drawing machine, rod breakdown machine, continuous annealing machine, and annealer machine  

    For each one of them can be equipped with in-line continuous annealing which make production high efficiency and easy operation. Pan-Pioneer is a, not copper wire but also aluminum wire drawing maker, the products include  Wire drawing machine, rod breakdown machine, continuous annealing machine, and annealer machine maker. Items include fine wire drawing machine, medium wire drawing machine, rod breakdown machine, extra heavy duty wire drawing machine.    For each one of them can equipped with either annealer or not. Sometime for intermediate wire drawing machine and Fine wire drawing machine which make products of different materials, such as aluminum wire, alloy wire , brass wire, tin-coated wire.
  Except this since Pan-Pioneer brand new annealing technology which can make annealing curves different from wire size, different material, different line speed, and even different temperature as well by fine tuning functionality is offered in this system.
  Our wire drawing machines are  all completed unit, In other words, once you buy this machine from us, you also get over 4 decades cable manufacturing experience, which you would never get from other machine makers.

  New features of fine wire drawing machine, medium wire drawing machine, rod breakdown machine, heavy-duty rod breakdown machine, and multi-wire drawing machine include :  
No steam or Nitrogen needed for wire anti-oxidation (discolor) during annealing process. New technology of annealing power control (Patented) with fin tuned functionality for different applications (wire sizes, different materials such as tin-coated , brass wire, and production at variable speed such as ramping up and slow down)    10 tuning points for each annealing curve adjustment.    Semi-hard wire production is applicable.  
  Precise annealing power control at low line speed for hard wire elimination.  
  Precise weight-balancer type constant tension control, which overcome the disadvantage of the spring-type tension control.  High accuracy close loop speed control for consistency of products. Anti-Corrosion high accuracy Forged die holder rather than casting ones. High-frequency / High-efficiency (95% and up) transformer rather than traditional low efficiency transformer (80% maximum).    Maximum line speed achievement (2000mpm) Once the I.D. of the take-up bobbin reach the minimum I.D. of fine wire drawing machine mechanism design requests minimum I.D.  For example, This machine is designed 2000Mpm with DIN 46397 315mm bobbin. To achieve , the mechanism design of take-up stand, the maximum rotation of take-up shaft is 4500rpm for the inner diameter of the 315mm bobbin. When this machine is utilized on 250mm bobbin , for example, the I.D. of 250mm bobbin may smaller than I.D. of 315mm bobbin , therefore when the take-up reach 4500rpm, the line speed will still lower than 2000mpm ( the line speed should be 4500rpm* 3.1416* I.D.). Under such circumstance , Wire drawing machine will slow down to keep the synchronization between them.  When the take-up reel I.D. is increasing due to the drawn wire rewound on the bobbin, the maximum line speed take-up bobbin is increasing as well. Drawing machine will increase the line speed automatically to match the maximum line speed the take-up bobbin can reach until the line speed reach the maximum of the wire drawing machine (that¡¦s say 2000mpm- 2500mpm) and keep the speed constant until the take-up bobbin is fully loaded.  IOW, the whole system of this fine wire drawing machine may operate at highest speed its mechanism can reach.  If we put this in mathematical formula , it should show like this way :

Maximum Line speed (rpm) = Min ( mechanism design of Drawing machine maximum line speed, mechanism design of Annealing machine the maximum line speed it can achieve, mechanism design of take-up stand line speed)
  This system won¡¦t let any parts of this machine over speed. Once anyone of them has reached its maximum capacity, the machine will limit the performance of this machine and increase / decrease maximum line speed anytime once any factors which limit the maximum line speed are disengaged or activated .  In short, this machine can keep running at its highest performance automatically by internal control software (CCCS) for Users. No other machine maker can achieve except Pan-Pioneer. High-speed communication for system annealing and synchronization control.
  By using this technology, the wiring job becomes very compact, easy for maintenance and diagnosis once failures occur. The other advantage of this system is this high speed communication system is total immune to environment noises generated from other devices, such as SCR controller , Machines inverters, or electric drills¡Ketc. The similar technology that we call it ¡§fly by wire¡¨ is also adopted on some modem vehicles such as BMW, BENZ¡Ketc.

  Pan-Pioneer is the first one and the only one who use this technology on practical products and acquire great success, Sumitomo, Hitachi, Bangkok auto wire, Sucaco Indonesia, and Data power¡Kuse this machine at different materials for over at least 11/2 years without any complains about it. We are also one (and the only one) not Japanese based machine maker who is a qualified drawing machine supplier of many enterprises.

¡@

120mm extrusion machine 

Main specification: 

Application: PVC/LDPE/XLPE cable extrusion New Features: 

CCCS Temperature control system. All temperature is integrated in CCCS system one temperature sensor box which simplify the wiring job ,maintenance and error diagnosis.RS485 communication technology applied instead of traditional thermal couple signal transmission, which is interfered easily. 

  Laser gauge with Line speed close loop control unit which is utilized when take-up reel changeover happen , slowing down the line speed with keeping constant cable diameter. Either operator press ¡§changeover¡¨ push button or Counter ¡§full length¡¨ being reached will activate the reel changeover instruction. Human-Error Elimination: CCCS will check the parameters set by User and will generate warning signal to User. Safety interlock: all the emergency, error signals, and failure are interlock, anyone of them generated will cause machine stop. CCCS will diagnosis the system and display the solution of it. screw: 120mm OD. Screw: BM type, L/D: 24,  C/R=2.8Capacity: 600kg/ Hr(PVC), 350kg/Hr (LDPE, XLPE) Screw RPM: 10-80RPM Cross head: 60mm OD centricity adjustable.  

Temperature controller: Touch Screen Monitor + PLC + RS485communication system Software: CCCS (Central Computerize Control System) extrusion machines Driving system :system: Extruder mainframe : Machines extrusion machines with Drive Caterpillar : Machines extrusion machines with Drive Machines extrusion machines with Inverter Main Driven extrusion machine: 120mm Extruder :150HP Machines extrusion machines for extruder Caterpillar : 10HP Machines extrusion machines 

Portal type Take-up : 2HP Machines extrusion machines with encoder and Inverter close Loop control Machine composition:1250mm compact cantilever payoff    4sets wire virbation absorber 4sets Guide Roller Device     1set 

Main frame of 120mm extruder   1set PVC / DPE multi-purpose screw and barrel      1set Heating and cooling system Frame of supporter Temperature controller: Touch Screen Monitor + PLC + RS485communication system (CCCS system) Machines extrusion machines with Driver Transmission gear Box with lubricant circulation device Operation Panel Electrical cabinet 35mm centricity adjustable type X-head    1set U14 self centering crosshead (with color strip) 1set Auto loader & hopper   1setOperation panel    1set2000Kg caterpillar        1set 600mm dual wheel capstan 1set Laser Gauge for diameter measurement   1set(not included) Spark tester   1set Plasticcolor    1set(not included) Pressure gauge    1set
 

  1600mm Dual cantilever take-up   Remark : Item 2.14 and 2.16 are specified by Buyer therefore the price doesn¡¦t include these two items. For more information of all items showing above, please refer to ¡§Detail Specification of 12mm/90mm/60mm extrusion machine¡¨ section at the end of extrusion section. 90mm + 40mm extrusion machine line Main Specification Insulation: For PVC / PE / XLPE extrusion with co-extruder wihci is for cable color strip . 

New Features: CCCS Temperature control system. All temperature is integrated in CCCS system one temperature sensor box, which simplify the wiring job, maintenance and error diagnosis. 

RS485 communication technology applied instead of traditional thermal couple signal transmission which is interfered easily. Laser Gauge with Line speed close loop control unit which is utilized when take-up reel changeover happen, slowing down the line speed and keeping constant cable diameter (option) Either operator press ¡§changeover¡¨ push button or Counter ¡§full length¡¨ being reached will activate the reel changeover instruction. Adjustable position (centering) of 40mm co-extruder for easy operation. 

Quick color change device is equipped. Human-Error Elimination: CCCS will check the parameters set by User and will generate warning signals to User Safety interlock: all the emergency, error signals, and failure are interlock, anyone of them generated will cause machine stop. CCCS will diagnosis the system and display the solution of termination. Sheathing: 2 to 3 cores NYMHY : 2x1.5, 2x2.5, 3x1.5, 3x2.5 sq. mm. Flat wires: NYIFY with max. sheathed outside sizes:4.4x12.5 mm , 5x13.5mm , 4.4x19mm , 5.5x21.5mm . 

Flat acc. to BS6004: 4.4x7.5mm , 2x8.4mm , 4.4x9.8mm , 5.2x11.5mm .Materials: For extrusion of PVC, PE, NYLON, and LSHF material. Machine Composition: Cantilever extrusion machines driven type payoff 630 to 1250 mm with Dancer 3sets 

Entry guiding unit.  1set Horizontal extruder 90mm mainframe        1set Operation control system     1set CCCS ( PLC + Touch Screen monitor which include temperature controller )
 

Hopper and auto loader for 90mm extruder   crosshead  is not included (made by European or Taiwan  if possible) 35mm cross head 1set U14 self-centering crosshead (include color strip)     1set 

Extra screws LSHF PE   1pc 40mm extruder.     1set Plasticolor for above extruder (not included) Stainless cooling trough      1set Ink printing machine      1set 800mm Dual-Wheel capstan       1setHorizontal accumulator (extra length)  1set 

1600mm dual cantilever      2sets Laser Diameter Gauge with Diameter controller      1set(not included) Spark tester (up to 50mm)    1set Length measuring counter.  1set Pressure gauge    1set Remark : Item 2.11 and 2.17 are specified by Buyer therefore the price doesn¡¦t include these two items. For more information of all items showing above, please refer to ¡§Detail Specification of 12mm/90mm/60mm extrusion machine¡¨ section at the end of extrusion section.  

60mm Complete extrusion machine with 40mm Nylon co-extruder  Main specification: Application: Hi-Speed extrusion for stranded and solid conductor. New Features: CCCS Temperature control system. All temperature is integrated in CCCS system one temperature sensor box, which simplify the wiring job, maintenance and error diagnosis. RS485 communication technology applied instead of traditional thermal couple signal transmission which is interfered easily. Laser Gauge with Line speed close loop control unit which is utilized when take-up reel changeover happen, slowing down the line speed and keeping constant cable diameter (option) Either operator press ¡§changeover¡¨ push button or Counter ¡§full length¡¨ being reached will activate the reel changeover instruction. Adjustable position (centering) of 40mm co-extruder for easy operation. 

Quick color change device design. 4-way adjustable centering of 40mm co-extruder (Nylon) for easy operation.